🏷️ Basic Information

Make:

Kawasaki

Model:

Ninja ZX1000

Year:

2006-2007

Platform Code:

ZX1000 (C1, C2 models)

Generation Code:

Second Generation ZX-10R (ZX1000C)

👋 Introduction

Market Position:

The Kawasaki Ninja ZX1000 (ZX10R) in 2006-2007 was positioned as a high-performance hypersport motorcycle, designed for track days and spirited road riding. It was a direct competitor to other liter-class superbikes from major manufacturers.

Competitive Analysis:

Competed directly with models such as the Yamaha R1, Honda CBR1000RR, Suzuki GSX-R1000, and Ducati 999. The ZX1000 was known for its potent engine and sharp handling.

Key Features:

Lightweight chassis, powerful inline-four engine, advanced suspension components, strong braking performance, and aggressive styling typical of the Ninja ZX series.

📋 Manual Details

Coverage Areas:

Complete Motorcycle Service and Repair

Page Count:

647

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Detailed information on 998cc inline-four engine, including disassembly, assembly, lubrication, cooling system, fuel injection, ignition system, starting system, and exhaust system.

Transmission:

Comprehensive coverage of the 6-speed constant mesh transmission, including clutch, gear shifting mechanisms, and internal components.

Chassis And Suspension:

Detailed procedures for front fork (cartridge type) and rear shock absorber (Uni-Trak) adjustment, overhaul, and service. Includes steering system and frame integrity checks.

Brakes:

In-depth coverage of the front radial-mount 4-piston calipers and rear single-piston caliper, hydraulic system, bleeding procedures, and pad/rotor replacement. Includes ABS system diagnosis and service if applicable.

Electrical System:

Complete wiring diagrams, troubleshooting guides for lighting, ignition, charging system (stator, regulator/rectifier), starting system, and instrument panel.

Fuel System:

Detailed information on the fuel injection system, including throttle bodies, fuel pump, injectors, sensors (MAP, TPS, IAT, ECT), and ECU.

Bodywork And Fairings:

Instructions for removal, installation, and maintenance of body panels, fairings, seat, and fuel tank.

Wheels And Tires:

Information on wheel bearing service, tire replacement, and recommended tire pressures.

Frame And Mounting:

Includes inspection, repair, and maintenance of the main frame, sub-frame, and associated mounting brackets.

Cooling System Details:

Radiator service, fan operation, thermostat testing, and coolant flushing procedures.

Maintenance:

Periodic maintenance schedule, oil changes, filter replacements, spark plug service, chain adjustment and lubrication, brake fluid flushes, coolant checks and replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and electrical system troubleshooting.

Repair:

Step-by-step instructions for disassembly, component inspection, repair, and reassembly of all major motorcycle systems.

Adjustments:

Detailed guidance on throttle cable adjustment, clutch lever adjustment, suspension settings, and idle speed adjustments.

Installation:

Procedures for installing new components, aftermarket parts (with general guidance), and reassembling the motorcycle after major work.

Emissions Control:

Information on emissions control systems, if applicable to regional models.

Diagnostic Procedures:

Includes guidance for diagnosing issues through visual inspection, listening for unusual noises, and using diagnostic tools where applicable.

Technical Depth:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. Includes factory specifications and tolerances.

Special Tools:

References to specific Kawasaki special service tools required for various procedures, with illustrations of their use.

Specifications And Tolerances:

Detailed service specifications, including torque values for all fasteners, wear limits for engine and chassis components, and electrical resistance values.

Diagrams And Illustrations:

Richly illustrated with detailed exploded diagrams, step-by-step pictorial diagrams, and photos to guide users through service procedures.

Manual Purpose:

To provide mechanics and DIY enthusiasts with the necessary data, instructions, and methodology to perform repairs, adjustments, and maintenance on the Kawasaki Ninja ZX1000 2006-2007.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, ensuring clarity of text and diagrams. All pages are printable.

Binding Type:

Digital (Instant Download)

Paper Type:

Not applicable (digital format)

Compatibility:

Windows, Mac, Linux OS. Requires Adobe Reader.

Download Type:

Instant Download

Payment Options:

All major credit/debit cards, PayPal

Accessibility:

Viewable on any computer, with zoom functionality for detailed inspection of diagrams and text.

⚙️ Engine Specifications

Engine Type:

998cc, Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline-four

Horsepower:

Approximately 175 hp @ 11,500 rpm (claimed, at crankshaft)

Torque:

Approximately 85 lb-ft @ 9,500 rpm (claimed, at crankshaft)

Fuel System:

Fuel injection with two injectors per cylinder, downdraft induction

Bore And Stroke:

72.0 x 48.6 mm

Compression Ratio:

12.7:1

Cooling System:

Liquid-cooled

Lubrication:

Forced lubrication, wet sump

🔧 Transmission

Transmission Type:

6-speed, constant mesh

Clutch Type:

Wet, multi-disc, manual

Final Drive:

Sealed chain, 525 O-ring

📐 Dimensions

Overall Length:

2,075 mm (81.7 in)

Overall Width:

715 mm (28.1 in)

Overall Height:

1,135 mm (44.7 in)

Wheelbase:

1,410 mm (55.5 in)

Ground Clearance:

135 mm (5.3 in)

Seat Height:

825 mm (32.5 in)

Dry Weight:

175 kg (385.8 lbs)

Curb Weight:

205 kg (452 lbs) (estimated with fluids)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle specific safety ratings not applicable like automotive)

Active Features:

Powerful braking system with radial-mount calipers, responsive throttle control, and well-tuned suspension for stability.

Passive Features:

Aerodynamic fairing for rider protection, robust frame construction.

💡 Technology Features

Infotainment System:

N/A (Motorcycle of this era did not feature infotainment systems)

Driver Assistance:

N/A (Motorcycle of this era did not feature advanced electronic rider aids beyond engine management)

Instrumentation:

Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights.

🔧 Maintenance

Oil Change Interval:

Every 4,000 miles (6,000 km) or 6 months, whichever comes first.

Spark Plug Replacement:

Approximately every 7,500 miles (12,000 km).

Chain Maintenance:

Clean and lubricate every 500-750 miles (800-1200 km) and adjust slack as needed.

Engine Oil Type:

SAE 10W-40 API SG or SH, JASO MA certified (e.g., Kawasaki Genuine Oil)

Engine Oil Capacity:

3.1 L (3.3 US qt) with filter change

Coolant Type:

Permanent type anti-freeze coolant (50% solution with distilled water)

Brake Fluid Type:

DOT 4

Gearbox Oil Type:

SAE 80W-90 API GL-4 or GL-5 (Manual may specify a particular viscosity and brand)

Fork Oil Type:

Specific suspension fluid viscosity as per manual, typically around SAE 10W

Common Issues:

Potential for sticky throttle bodies due to debris, occasional charging system issues (regulator/rectifier), and wear on the steering head bearings due to aggressive riding.

Frame Cracks:

While not specific to all units, some second-generation ZX-10Rs have been reported to experience frame stress cracks, particularly around the steering head area under very hard use. This manual would be crucial for inspection.

📚 Vehicle History

Brand Heritage:

Kawasaki has a long and distinguished history in motorcycle racing and performance, particularly with its Ninja line, known for pushing the boundaries of speed and technology.

Model Evolution:

The 2006-2007 ZX1000 represents the second generation of the ZX-10R, featuring significant revisions over its predecessor, including a redesigned chassis for improved handling, a more potent engine, and updated styling.

Key Changes 2006 2007:

The 2006 model saw a significant redesign, including a larger engine displacement (from 998cc in the 2004-2005 model), revised chassis geometry for improved handling, and a more powerful engine. Minor updates may have occurred for the 2007 model year.

Production Years:

2006-2007

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2006-2007 model might be scarce, the ZX-10R lineage has consistently been recognized for its performance capabilities by motorcycle media outlets.