2003-2012 Kawasaki PRAIRIE 360 4x4 KVF 360 4x4 Service Repair Workshop Manual Download PDF

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类型: Atv

斯库: 51585

标签: 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 ATV Kawasaki KVF 360 4x4 Powersports PRAIRIE 360 4x4 Prairie Models

产品多属性

Description

The Prairie 360 4x4, model code KVF360, is a mid-size utility All-Terrain Vehicle (ATV) produced from 2003 to 2012. Designed for recreational riders, farmers, hunters, and light industrial users, it is recognized for its robust 4x4 system, reliable liquid-cooled engine, comfortable ride, and practical utility features. The Prairie 360 4x4 offers a balanced combination of power and capability, making it a strong contender in its class. Its engineering quality and dependability are hallmarks of ATV legacy, providing a dependable platform for a variety of tasks and terrains. This comprehensive service repair workshop manual provides detailed instructions and guidance for the maintenance and repair of the Prairie 360 4x4, covering models KVF360-A1 through KVF360-AC. The manual encompasses all major mechanical and electrical systems, including the fuel system, engine top end, converter system, lubrication, drivetrain, brakes, suspension, and steering. It offers in-depth coverage of periodic maintenance, troubleshooting, and repair procedures, supported by hundreds of illustrations and diagrams. This resource is essential for owners and technicians seeking to maintain optimal performance, ensure longevity, and effectively service their vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Prairie 360 4x4

Model Code:

KVF360

Product Name:

2003-2012 Kawasaki PRAIRIE 360 4x4 KVF 360 4x4 Service Repair Workshop Manual Download PDF

Generation

Covered Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

Codes

Specific Models Covered:

KVF360-A1, KVF360-C1, KVF360-A2, KVF360-C2, KVF360-A3, KVF360-C3, KVF360A6, KVF360C6, KVF360A7, KVF360C7, KVF360A8, KVF360C8, KVF360A9, KVF360C9, KVF360AA, KVF360CA, KVF360AB, KVF360CB, KVF360AC

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Utility ATV (All-Terrain Vehicle)

Target Audience:

Recreational riders, farmers, hunters, and light industrial users requiring 4x4 capability and reliability.

Competitive Analysis

Key Competitors:

Yamaha Kodiak/Grizzly, Honda Foreman/Rancher, Suzuki KingQuad, Polaris Sportsman.

Key Features

Vehicle Strengths:

Robust 4x4 system, reliable engine, comfortable ride, practical utility features, good value proposition in its class.

Manual Value Proposition

Benefits To Owner:

Empowers owners to perform routine maintenance and repairs, saving money on labor costs, extending vehicle lifespan, and ensuring optimal performance. Provides a complete reference for all service needs.

Completeness:

100% complete and intact factory service manual, ensuring all necessary information for servicing the KVF360 4x4 is available.

📋 Manual Details

Coverage Areas

General Topics:

General Information, Periodic Maintenance, Troubleshooting

Mechanical Systems:

Fuel System, Engine Top End, Converter System, Recoil Starter, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System

Additional Sections:

Appendix

Page Count

Estimated Pages:

Not Specified (Implied Comprehensive)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel system (carburetor), ignition, cooling, lubrication, top end components (cylinder head, piston, valves), complete engine assembly/disassembly, engine mounting.

Drivetrain Systems:

Converter (CVT) system, transmission, final drive (4WD system), driveshafts, differentials.

Chassis Systems:

Suspension (front and rear), steering system, braking system (hydraulic, disc brakes), wheels, tires, frame structure.

Electrical Systems:

Battery, charging system (stator, rectifier/regulator), starting system (recoil starter), lighting, ignition system, wiring diagrams, component testing.

Procedures Included

Maintenance:

Periodic maintenance checks, lubrication points, fluid changes (oil, coolant), filter replacement, spark plug service, brake adjustments, tire pressure checks.

Diagnostics Troubleshooting:

Detailed troubleshooting guides for common issues across all major systems, symptom-based diagnostics, component testing procedures.

Repair Rebuild:

Step-by-step instructions for complete disassembly and reassembly of engine, transmission, converter, suspension, steering, brakes, and electrical components. Includes torque specifications for critical fasteners.

Component Specific:

Carburetor tuning and rebuilding, CVT belt inspection and replacement, brake caliper service, shock absorber adjustments, starter system repair.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments and maintenance to full engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.

Illustrations Diagrams

Visuals:

Hundreds of detailed illustrations and photos guiding the user through each service and repair procedure. Includes exploded views and wiring diagrams.

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC-based Windows operating systems & Mac

Readability Requirements:

Adobe PDF Reader

Download Requirements:

WinZip (implied for extracting downloaded file)

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 4-valve, single-cylinder

Displacement:

360 cc (21.97 cu in)

Bore X Stroke:

80.0 x 72.0 mm (3.15 x 2.83 in)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Estimated 20-25 HP (actual figures vary by source and testing)

Torque:

Estimated 21-24 lb-ft (actual figures vary by source and testing)

Fuel System

Carburetor:

Mikuni BSR32, single

Fuel Type:

Unleaded gasoline, 87 octane or higher

Engine Lubrication

Oil Type:

API SG, SF or SG/CD SAE 10W-40 (specified in manual)

Oil Capacity:

Approximately 2.4 L (2.5 US qt) with filter change (refer to manual for exact capacity)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with engine braking

Optional

Gear Selection:

High, Low, Neutral, Reverse

Features

Drive System:

4WD with sealed, multi-plate clutch limited-slip front differential, shaft drive to rear

Cv Belt Inspection:

Manual covers inspection intervals and replacement procedures for the CVT belt.

Fluid Specifications

Transmission Oil Type:

Refer to manual for specific transmission fluid requirements (typically dedicated CVT fluid or specific gear oil).

📐 Dimensions

Exterior

Overall Length:

Approx. 76.4 in (1940 mm)

Overall Width:

Approx. 45.1 in (1145 mm)

Overall Height:

Approx. 44.3 in (1125 mm)

Weights

Dry Weight:

Approx. 558 lbs (253 kg)

Curb Weight:

Approx. 580 lbs (263 kg) (estimated)

Towing Capacity:

Approx. 1,250 lbs (567 kg) (refer to specific model year for exact rating)

Cargo

Front Rack Capacity:

Approx. 88 lbs (40 kg)

Rear Rack Capacity:

Approx. 176 lbs (80 kg)

Wheels Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheel Bolt Pattern:

4x110 mm (common for Kawasaki ATVs)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (ATVs are not subject to the same crash testing as passenger vehicles).

Active Features

Braking System:

Dual front hydraulic disc brakes, sealed rear drum brake (or hydraulic disc on some later models, check manual).

Parking Brake:

Hand-operated caliper style or parking pawl within transmission.

Passive Features

Lighting:

Dual halogen headlights, LED taillight/brake light.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility ATV with no integrated infotainment system).

Driver Assistance

Assistance Features:

Engine braking through CVT, selectable 2WD/4WD. No electronic driver aids like traction control or ABS.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually (refer to manual for exact interval based on usage).

Air Filter Cleaning:

Every 20 hours or as needed based on dusty conditions.

Spark Plug Replacement:

Every 100 hours or annually.

Brake Fluid Flush:

Every 2 years or as recommended.

Cv Belt Inspection:

Every 50 hours or annually.

Fluid Specifications

Engine Oil Grade:

SAE 10W-40, API SG or higher

Coolant Type:

Permanent type ethylene glycol based coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

CVT belt wear, brake pad wear, suspension bushings, carburetor jetting (can be sensitive to fuel quality).

Common Issues

Potential Problems:

Overheating in extreme conditions (ensure coolant levels and fan operation are good), starter motor issues (especially on older units), carburetor gumming if not run regularly or if fuel is left stale.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long history of producing rugged and reliable ATVs, with the Prairie line being a popular choice for utility and recreation.

Model Evolution

Prairie Lineage:

The Prairie 360 4x4 built upon the success of previous Kawasaki utility ATVs, offering a balanced combination of power, 4WD capability, and comfort for its era. It remained a consistent and popular model for over a decade.

Production

Production Period:

2003-2012

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards may not be widely publicized, the Kawasaki Prairie line consistently received positive reviews for its reliability and utility in the ATV press during its production run.