🏷️ Basic Information

Make:

Kawasaki

Model:

Versys

Model Code:

KLE650

Year:

2007, 2008, 2009

👋 Introduction

Market Segment:

Adventure Touring / Sport Touring Motorcycle

Competitors:

Suzuki V-Strom 650, Yamaha TDM900 (comparable era), Kawasaki ER-6f (platform sharing)

Key Features Vehicle:

Versatile parallel-twin engine, long-travel suspension, comfortable ergonomics for touring, distinctive styling.

Manual Utility Statement:

Provides essential data, instructions, and methodology for all repair and maintenance interventions, ensuring optimal vehicle performance and longevity.

📋 Manual Details

Coverage Years:

2007, 2008, 2009

Applicable Models:

Kawasaki Versys KLE650

Page Count:

622

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine System:

Complete engine overhaul, disassembly, assembly, maintenance, troubleshooting

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, fuel tank maintenance and repair

Cooling System:

Radiator, cooling fan, water pump, coolant specifications and replacement

Ignition System:

Ignition coils, spark plugs, ECU control, troubleshooting ignition faults

Transmission System:

Clutch operation, gearbox disassembly and assembly, lubrication

Chassis System:

Frame inspection, suspension fork service, rear shock absorber maintenance

Braking System:

Brake fluid specifications, pad replacement, caliper service, hydraulic system bleeding

Electrical System:

Wiring diagrams, battery maintenance, lighting system, starter system, charging system diagnostics

Bodywork:

Fairing removal and installation, seat, fuel tank, and fender components

Engine Specifics:

Detailed information on engine construction, function, diagnosis, testing, adjustments, and disassembly/assembly.

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, chain adjustment

Troubleshooting Guides:

System-specific diagnostics, common fault identification, step-by-step troubleshooting flows

Repair Procedures:

Detailed instructions for component removal, repair, and reinstallation

Adjustment Procedures:

Idle speed adjustment, clutch lever adjustment, suspension settings

Installation Procedures:

Component installation, accessory fitment guidance

Special Tool References:

Includes reference to specific service tool numbers and their usage where applicable.

Technical Depth:

Comprehensive, from basic user maintenance to full engine rebuilds

Pictorial Diagrams:

Extensive use of detailed illustrations, exploded diagrams, and photos for clarity.

Service Data Inclusion:

Provides crucial service data, including specifications, tightening torques, and allowable wear limits.

Manual Completeness Statement:

100% complete and intact, covering all necessary procedures and information for servicing the specified model years.

📊 Manual Specifications

Printability:

Yes, all pages are printable

Searchability:

Implied through PDF format, likely text-searchable

Print Quality:

High quality, designed for clarity of diagrams and text

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

Software Requirement:

Adobe Reader

Operating Systems:

Windows, Mac, Linux

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.2:1

Horsepower Est:

Approx. 72 HP @ 8,000 RPM (specific figures vary by market/tuning)

Torque Est:

Approx. 64 Nm @ 7,000 RPM (specific figures vary by market/tuning)

Fuel Delivery:

Digital Fuel Injection (DFI) with dual throttle valves

Fuel Type:

Unleaded gasoline

Oil Type Spec:

API SG, SH, SJ or SL; SAE 10W-40 (refer to manual for exact Kawasaki specifications)

Oil Capacity W Filter:

Approx. 3.0 L (refer to manual for precise capacity)

🔧 Transmission

Transmission Type:

6-speed, constant mesh, return type

Clutch Type:

Wet, multi-disc, manual operation

Final Drive:

Sealed chain

Transmission Fluid:

Kawasaki motorcycle gear oil (specific viscosity and API rating to be confirmed in manual)

📐 Dimensions

Length:

2,170 mm (85.4 in)

Width:

850 mm (33.5 in)

Height:

1,345 mm (52.9 in)

Wheelbase:

1,415 mm (55.7 in)

Curb Weight Est:

Approx. 201 kg (443 lbs) (specific weight varies by equipment)

Fuel Tank Capacity:

19 L (5.0 US gal)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle safety ratings typically not standardized in the same way as automobiles)

Active Safety Features:

Dual 300mm front disc brakes, 220mm rear disc brake. Optional ABS available on certain models/markets.

Passive Safety Features:

Sturdy frame construction, adjustable rider ergonomics, robust lighting system.

💡 Technology Features

Infotainment Features:

Basic instrumentation including speedometer, tachometer, odometer, trip meters, fuel gauge, and indicator lights. No advanced infotainment systems.

Driver Assistance Features:

Optional ABS (Anti-lock Braking System) available on certain configurations.

Lighting Technology:

Halogen headlight, incandescent tail and turn signal bulbs.

🔧 Maintenance

Oil Change Interval:

Refer to periodic maintenance chart (typically 6,000 km or 6 months, whichever comes first)

Air Filter Replacement:

Refer to periodic maintenance chart (typically 12,000 km or 12 months)

Spark Plug Replacement:

Refer to periodic maintenance chart (typically 12,000 km or 12 months)

Chain Lubrication Adjustment:

Every 1,000 km or after washing/rain riding

Coolant Type:

Permanent type anti-freeze coolant (Kawasaki genuine or equivalent, typically 50/50 mix with distilled water)

Brake Fluid Type:

DOT 4

Common Issues:

While generally reliable, potential issues may include clutch cable adjustment, occasional charging system checks, and standard wear-and-tear on suspension components. The manual addresses these with detailed troubleshooting.

📚 Vehicle History

Kawasaki Heritage:

Kawasaki Heavy Industries boasts a long history in motorcycle manufacturing, known for performance and innovation across various segments.

Versys Lineage:

The Versys line was introduced to offer a versatile package combining sportbike handling with long-distance comfort, initially based on the ER-6 platform.

Production Years:

The KLE650 Versys was produced from 2006/2007 through current model years, with various updates and refinements.

🏆 Awards & Recognition

Awards:

N/A (Motorcycle awards are typically specific to reviews and rider polls, not formal certifications for the vehicle itself).