Segment:
Cruiser Motorcycle
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitors 1999:
Honda Shadow, Yamaha Virago, Suzuki Intruder
Model Appeal:
Classic styling, reliable V-twin engine, comfortable riding posture
Manual Utility:
Enables DIY repairs, maintenance, and troubleshooting, saving on labor costs
Primary Coverage:
Complete service, repair, and maintenance
Component Coverage:
Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, fuel system, cooling system
Type:
Workshop Service Manual
Download Method:
Instant Download
Engine Mechanical:
Disassembly, assembly, inspection, measurement, repair of engine components (pistons, cylinders, crankshaft, camshafts, valves, etc.)
Fuel System:
Carburetor adjustment, cleaning, rebuilding; fuel tank inspection and cleaning; fuel lines
Ignition System:
Spark plug specifications, ignition timing, coil testing, CDI unit
Transmission And Drivetrain:
Clutch operation, adjustment, and repair; gearbox inspection and service; final drive lubrication and maintenance
Chassis And Suspension:
Front fork service, fork oil specifications, rear shock absorber adjustment and replacement, steering head bearing service
Brakes:
Front and rear brake caliper inspection, pad replacement, fluid bleeding, master cylinder service
Electrical System:
Wiring diagrams, component testing (lights, horn, starter, battery), charging system inspection
Cooling System:
Radiator and cooling fan inspection, coolant specifications, thermostat service
Bodywork And Trim:
Fairing removal and installation, seat removal, fender adjustments
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic charts, symptom-based problem solving for common issues
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Adjustments:
Carburetor idle speed and mixture, clutch lever free play, brake lever free play, suspension settings
Diagnostics:
Testing procedures for electrical components, fuel system diagnostics, engine performance checks
Depth:
Comprehensive, from basic checks to full engine rebuilds and complex electrical diagnostics
Illustrations:
Pictorial diagrams, exploded views, photographs, and schematics
Service Tools:
Identification and usage of special service tools
Specifications:
Torque values, clearances, wear limits, fluid capacities, electrical specifications
Engine Type:
4-stroke, V-twin, SOHC, 8 valves
Bore X Stroke:
82.0 x 75.0 mm
Cooling System:
Liquid-cooled
Horsepower Est:
50 HP @ 6,500 rpm (approx.)
Torque Est:
62 Nm @ 5,000 rpm (approx.)
Carburetor:
Dual Keihin CVK34
Fuel Capacity:
15 L (3.3 US gal)
Oil Type Spec:
API SG or SH, SAE 10W-40 recommended
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Engine Oil Capacity:
3.4 L (3.6 US qt) with filter change
Fork Oil Type:
Kawasaki KHL15-10 (or equivalent SAE 15W) - Manual specifies exact type and volume
Brake Fluid Type:
DOT 3 or DOT 4
Carburetor Idle:
Potential for carburetor synchronization issues or idle instability, addressed in manual troubleshooting.
Clutch Slippage:
Can occur with high mileage or improper adjustment; manual details inspection and replacement.
Fuel Line Aging:
Older fuel lines can degrade; manual recommends periodic inspection.