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Kawasaki VN800-B4 1999 Workshop Service Manual for Repair

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Kawasaki Model: VN800-B4 Year: 1999 Series: Vulcan 800 Classic Codes Vin Prefix: JKAVNBY 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Enthusiasts, DIY mechanics,...
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类型: Motorcycle
厂商:
斯库: 433363
Kawasaki VN800-B4 1999 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN800-B4
Year:
1999
Series:
Vulcan 800 Classic
Codes
Vin Prefix:
JKAVNBY
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Competitors 1999:
Honda Shadow, Yamaha Virago, Suzuki Intruder
Key Features
Model Appeal:
Classic styling, reliable V-twin engine, comfortable riding posture
Manual Utility:
Enables DIY repairs, maintenance, and troubleshooting, saving on labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Component Coverage:
Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, fuel system, cooling system
Page Count
Total Pages:
405
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
Download Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, measurement, repair of engine components (pistons, cylinders, crankshaft, camshafts, valves, etc.)
Fuel System:
Carburetor adjustment, cleaning, rebuilding; fuel tank inspection and cleaning; fuel lines
Ignition System:
Spark plug specifications, ignition timing, coil testing, CDI unit
Transmission And Drivetrain:
Clutch operation, adjustment, and repair; gearbox inspection and service; final drive lubrication and maintenance
Chassis And Suspension:
Front fork service, fork oil specifications, rear shock absorber adjustment and replacement, steering head bearing service
Brakes:
Front and rear brake caliper inspection, pad replacement, fluid bleeding, master cylinder service
Electrical System:
Wiring diagrams, component testing (lights, horn, starter, battery), charging system inspection
Cooling System:
Radiator and cooling fan inspection, coolant specifications, thermostat service
Bodywork And Trim:
Fairing removal and installation, seat removal, fender adjustments
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic charts, symptom-based problem solving for common issues
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Adjustments:
Carburetor idle speed and mixture, clutch lever free play, brake lever free play, suspension settings
Diagnostics:
Testing procedures for electrical components, fuel system diagnostics, engine performance checks
Technical Depth
Depth:
Comprehensive, from basic checks to full engine rebuilds and complex electrical diagnostics
Illustrations:
Pictorial diagrams, exploded views, photographs, and schematics
Service Tools:
Identification and usage of special service tools
Specifications:
Torque values, clearances, wear limits, fluid capacities, electrical specifications
📊 Manual Specifications
File Format
Printability:
Yes, all pages printable
Software Requirement:
Adobe Reader
Compatibility:
Windows, Mac, Linux OS
Print Quality
Quality Assurance:
100% complete and intact, no missing/corrupt pages
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, SOHC, 8 valves
Displacement:
773 cc
Bore X Stroke:
82.0 x 75.0 mm
Cooling System:
Liquid-cooled
Performance
Compression Ratio:
9.0:1
Horsepower Est:
50 HP @ 6,500 rpm (approx.)
Torque Est:
62 Nm @ 5,000 rpm (approx.)
Fuel System
Carburetor:
Dual Keihin CVK34
Fuel Capacity:
15 L (3.3 US gal)
Lubrication
Oil Type Spec:
API SG or SH, SAE 10W-40 recommended
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet multi-disc
Features
Final Drive:
Sealed chain drive
📐 Dimensions
Exterior
Overall Length:
2375 mm (93.5 in)
Overall Width:
850 mm (33.5 in)
Overall Height:
1105 mm (43.5 in)
Weights
Dry Weight:
203 kg (448 lbs)
Curb Weight:
223 kg (492 lbs)
Weight Distribution Notes:
Manual provides guidance on proper weight distribution during maintenance
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to industry safety standards for motorcycle operation and maintenance
Active Features
Braking System:
Front: Hydraulic disc; Rear: Drum
Passive Features
Frame Type:
Steel, high-tensile double cradle
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Designed for classic cruiser experience)
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Fluid Specifications
Engine Oil Capacity:
3.4 L (3.6 US qt) with filter change
Fork Oil Type:
Kawasaki KHL15-10 (or equivalent SAE 15W) - Manual specifies exact type and volume
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Idle:
Potential for carburetor synchronization issues or idle instability, addressed in manual troubleshooting.
Clutch Slippage:
Can occur with high mileage or improper adjustment; manual details inspection and replacement.
Fuel Line Aging:
Older fuel lines can degrade; manual recommends periodic inspection.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Long-standing reputation for quality and performance in motorcycles, from sportbikes to cruisers.
Model Evolution
Vn800 Lineage:
Part of the Vulcan cruiser family, known for its V-twin engines and classic styling. The B4 designation typically refers to the Classic variant.
Production
Production Years:
1995-2006 (VN800 series)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Focus is on utility and classic appeal rather than awards)
Ratings
Reliability Rating:
Generally good reliability when properly maintained, as detailed in the manual.
Certifications
Manual Certification:
N/A (Industry-standard service documentation)
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