Kawasaki VN900 Custom 2007-2015 Repair Service Manual

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The VN900 Custom, produced from 2007 through 2015, is a distinguished motorcycle celebrated for its blend of classic V-twin styling and modern cruiser appeal. This model, part of the VN900...

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类型: Motorcycle

斯库: 70906

标签: 2007 2008 2009 2010 2011 2012 2013 2014 2015 Kawasaki Motorcycle Motorcycles VN900 Custom Vulcan

产品多属性

Description

The VN900 Custom, produced from 2007 through 2015, is a distinguished motorcycle celebrated for its blend of classic V-twin styling and modern cruiser appeal. This model, part of the VN900 First Generation, features a liquid-cooled, 4-stroke, 892 cc V-twin engine with SOHC and four valves per cylinder, delivering approximately 50-55 HP and 50-55 lb-ft of torque, managed through a 5-speed transmission and a belt drive. Its engineering quality and reliability are hallmarks of commitment to performance and rider satisfaction, making it a popular choice for both experienced riders and custom enthusiasts. This comprehensive workshop service manual provides detailed, dealer-level information for the maintenance, diagnosis, and repair of the VN900 Custom. Covering all major systems including the engine, fuel, ignition, transmission, electrical, and bodywork, it offers step-by-step procedures for everything from routine tune-ups and fluid changes to complete engine overhauls. The manual is designed to empower owners and technicians, ensuring accurate and reliable service, cost savings, and the longevity of the vehicle by clearly outlining procedures, specifications, and the use of specialized tools.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Custom

Model Variant:

Custom

Production Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Generation

Generation Identifier:

VN900 First Generation

👋 Introduction

Market Position

Target Audience:

Kawasaki VN900 Custom owners and independent repair shops seeking professional-level maintenance and repair guidance

Competitive Analysis

Value Proposition:

Provides comprehensive, dealer-level information to enable informed ownership and cost-effective DIY maintenance and repairs

Key Features

Accuracy And Reliability:

Emphasizes accurate and reliable information for optimal vehicle performance and longevity

Safety Emphasis:

Highlights safety precautions and the importance of using correct tools (e.g., torque wrench) for safe operation

Cost Savings:

Facilitates significant cost savings by empowering owners to perform maintenance and repairs themselves, bypassing dealership labor costs

Warning Symbols:

Utilizes WARNING, CAUTION, and NOTE indicators to draw attention to critical information

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive repair and overhaul

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Electronic Download (Email)

📖 Manual Coverage

Systems Covered

Engine System:

Full engine repair, overhaul, tuning, lubrication system

Fuel System:

Fuel system diagnosis, repair, and components

Ignition System:

Ignition system diagnosis, repair, and components

Transmission System:

Transmission disassembly, assembly, and repair

Electrical System:

Complete electrical system diagnosis, wiring diagrams, component repair

Bodywork And Chassis:

Body component repair, removal, and installation procedures

Exhaust System:

Exhaust system inspection and repair

Procedures Included

Routine Maintenance:

Tune-ups, servicing, fluid changes, filter replacements

Diagnostic Procedures:

Troubleshooting, fault finding, diagnostic flowcharts

Repair Procedures:

Detailed step-by-step repair instructions for all major components

Assembly Disassembly:

Complete procedures for component and system breakdown and reassembly

Component Overhaul:

In-depth overhaul instructions for engine, transmission, and other key assemblies

Technical Depth

Technical Expertise Level:

Designed for mechanical technicians with existing BRP product service familiarity and general automotive practices

Special Tool References:

Identifies and illustrates recommended or required special tools by Kawasaki part number

Proprietary Component Instructions:

Includes instructions for proprietary components and guidance on judging overall vehicle performance

📊 Manual Specifications

File Format

File Type:

Searchability:

Presumed to be searchable PDF text, facilitating quick information retrieval

Print Quality

Printability:

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin

Displacement:

892 cc (54.5 cubic inches)

Bore X Stroke:

92.0 x 84.0 mm

Valve System:

SOHC, 4 valves per cylinder

Compression Ratio:

9.5:1

Fuel System

Fuel Delivery:

Fuel injection

Throttle System:

Dual throttle valves

Fuel Type:

Unleaded gasoline

Performance

Horsepower Approximate:

Approximately 50-55 HP (specific figures vary by source and regulatory standards)

Torque Approximate:

Approximately 50-55 lb-ft (specific figures vary by source and regulatory standards)

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh, return type

Clutch Type:

Wet, multi-disc

Final Drive:

Belt Drive

Features

Transmission Coverage:

Detailed disassembly, assembly, and repair procedures for the 5-speed gearbox

📐 Dimensions

Exterior

Overall Length:

Approx. 2400 mm (94.5 in)

Overall Width:

Approx. 925 mm (36.4 in)

Overall Height:

Approx. 1105 mm (43.5 in)

Wheelbase:

Approx. 1605 mm (63.2 in)

Weights

Curb Weight:

Approx. 250 kg (551 lbs)

Fuel Capacity:

Approx. 20 Liters (5.3 US gal)

🛡️ Safety Features

Ratings

Safety Focus In Manual:

Emphasis on safe working practices, use of protective gear, and proper tool usage (e.g., torque specifications)

Active Features

Active Safety Features Covered:

Brake system inspection and repair, steering system maintenance

Passive Features

Passive Safety Features Covered:

Frame integrity checks, chassis component securement

💡 Technology Features

Infotainment

Infotainment Features Covered:

While primarily a mechanical manual, it covers the electrical systems that would support any factory-installed lighting or basic signaling functions.

Driver Assistance

Driver Assistance Features Covered:

No advanced driver-assistance systems are typically found on this model; manual focus is on mechanical and electrical operation.

Connectivity

Connectivity Features Covered:

Basic electrical system diagnostics relevant to lighting, ignition, and starting.

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule Coverage:

The manual provides detailed information on recommended service intervals for engine oil changes, filter replacements, spark plugs, brake fluid, drive belt inspection, and other critical maintenance tasks.

Fluid Specifications

Engine Oil Type Coverage:

Specifies recommended engine oil viscosity grades (e.g., SAE 10W-40) and API service classifications for optimal lubrication and engine protection.

Coolant Type Coverage:

Details the type of coolant required for the liquid-cooled engine, including specifications for antifreeze and water mixture ratios.

Brake Fluid Type Coverage:

Specifies the required DOT classification for brake fluid (e.g., DOT 4) for the hydraulic brake system.

Drive Belt Tension Specifications:

Includes specifications for proper drive belt tension and adjustment procedures.

Known Issues

Common Maintenance Items Covered:

Addresses routine wear items such as tires, brake pads, clutch plates, and drive belts, providing inspection and replacement guidelines.

Troubleshooting Guidance:

Offers diagnostic procedures for common operational issues, ensuring the technician can effectively identify and resolve problems.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Legacy:

Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly in the cruiser segment with its Vulcan line.

Model Evolution

Vn900 Custom Positioning:

The VN900 Custom was positioned as a stylish, modern cruiser with a focus on customizable elements and a classic V-twin aesthetic. It offered a balance of performance, comfort, and visual appeal.

Production

Production Location:

Typically manufactured in Japan or other Kawasaki global production facilities.

🏆 Awards & Recognition

Recognitions

Manual Recognition:

This manual is presented as a professional-grade resource equivalent to those used by authorized dealer service departments.

Ratings

Reliability Rating Implied:

The comprehensive nature of the manual implies a robust and well-engineered vehicle requiring detailed service information.

Certifications

Manual Certification Implied:

While not certified, it aligns with industry standards for service documentation.