Kawasaki Vn900 Vulcan 900 Custom 2007-2015 Service Repair Manual

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The VN900 Vulcan 900 Custom, produced between 2007 and 2015, is a mid-size cruiser renowned for its distinctive custom styling, featuring spoke wheels, a sculpted fuel tank, and a low-slung...

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类型: Motorcycle

斯库: 97393

标签: 2007 2008 2009 2010 2011 2012 2013 2014 2015 Featured Kawasaki Motorcycle Motorcycles Vn900 Vulcan 900 Custom Vulcan

产品多属性

Description

The VN900 Vulcan 900 Custom, produced between 2007 and 2015, is a mid-size cruiser renowned for its distinctive custom styling, featuring spoke wheels, a sculpted fuel tank, and a low-slung profile. Powered by an 892 cc V-twin engine, this model offers a blend of classic aesthetics and modern engineering, making it a popular choice for riders seeking a stylish and reliable machine for cruising and everyday riding. Its robust build and the heritage of the Vulcan line contribute to its reputation for quality and performance. This comprehensive factory service repair manual is designed to provide detailed guidance for the maintenance and repair of the VN900 Vulcan 900 Custom from 2007 to 2015. It covers all essential systems, including the engine, transmission, brakes, electrical systems, chassis, and more, with in-depth procedures, troubleshooting steps, and technical data. The manual's complete factory-level detail ensures that technicians, mechanics, and owners have the necessary information to perform all service and repair operations effectively, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Vulcan 900 Custom

Model Variant:

Custom

Product Name:

Kawasaki Vn900 Vulcan 900 Custom 2007-2015 Service Repair Manual

Generation

Generation Identifier:

VN900 Vulcan (2007-2015)

Codes

Engine Code Family:

VN900

👋 Introduction

Market Position

Target Audience:

Technicians, mechanics, and motorcycle owners seeking repair and maintenance information

Competitive Analysis

Value Proposition:

Low price, high quality, instant access, comprehensive coverage

Key Features

Feature 1:

Official, complete factory service repair manual

Feature 2:

Detailed technical data and diagrams

Feature 3:

Instant download for immediate use

Feature 4:

Printable at high quality

📋 Manual Details

Coverage Areas

Primary Coverage:

Kawasaki VN900 Vulcan 900 Custom

Covered Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Page Count

Estimated Pages:

Hundreds to Thousands (printable at high quality)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagrams:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection System:

Included

Fuel System:

Included

Emission System:

Included

Engine Control System:

Included

Chassis Body:

Included

Differential Drive:

Included

Axle:

Included

Heater Air Conditioner:

Included

Restraint System:

Included

Interior Components:

Included

Equipment Information:

Included

Procedures Included

General Maintenance:

Included

Troubleshooting:

Included

Diagnostic Procedures:

Implied within Troubleshooting and System Specific Sections

Repair Procedures:

Comprehensive for all covered systems

Technical Data Sheets:

Included

Parking Procedures:

Included (as per Operating Manual Content)

Operation Suggestions:

Included (as per Operating Manual Content)

Transportation Preparation:

Included (as per Operating Manual Content)

Maintenance Checklists:

Included

Tightening Torque Specifications:

Included

Service Instructions:

Included

Technical Depth

Depth:

Complete factory level detail, suitable for technicians and enthusiasts

📊 Manual Specifications

File Format

Primary File Type:

Required Software:

Adobe PDF Reader, WinZip (for larger files)

Print Quality

Quality Description:

High quality, printable pages

Searchability:

Implied by PDF format, typically searchable text

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, liquid-cooled, SOHC, 4-valve per cylinder

Displacement:

892 cc (54.4 cu in)

Bore X Stroke:

92.0 x 68.2 mm (3.6 x 2.7 in) - *Typical for this generation*

Performance

Horsepower:

Approx. 50-55 HP (at crankshaft) - *Estimated, specific figures vary*

Torque:

Approx. 75-80 Nm (55-59 lb-ft) at 3,500 rpm - *Estimated, specific figures vary*

Fuel System

Fuel Delivery:

Fuel Injection (DFI) with sub-throttle system

Fuel Type:

Unleaded gasoline

Engine Components

Ignition System:

Digital CDI

Clutch:

Wet, multi-disc, manual

Starter:

Electric

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Final Drive:

Belt Drive

Features

Gear Ratios:

Detailed in manual

Fluid Requirements

Transmission Oil Type:

API GL-4, SAE 80W-90 Hypoid Gear Oil (or equivalent specification)

📐 Dimensions

Exterior

Length:

Approx. 2,400 mm (94.5 in) - *Typical for VN900 Custom*

Width:

Approx. 905 mm (35.6 in) - *Typical for VN900 Custom*

Height:

Approx. 1,105 mm (43.5 in) - *Typical for VN900 Custom*

Weights

Dry Weight:

Approx. 260 kg (573 lbs) - *Typical for VN900 Custom*

Curb Weight:

Approx. 270 kg (595 lbs) - *Typical for VN900 Custom*

Fuel Capacity:

20 Liters (5.3 US gal) - *Typical for VN900 Custom*

🛡️ Safety Features

Ratings

Safety Certification:

Meets relevant motorcycle safety standards of the era

Active Features

Braking System:

Front: Disc brake, Rear: Disc brake

Optional on some models/markets within this range

Passive Features

Lighting:

Halogen headlight, LED tail light

💡 Technology Features

Infotainment

Infotainment System:

N/A (Classic cruiser design, no integrated infotainment)

Driver Assistance

Driver Assistance Features:

ABS (Optional on certain models)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 6,000 km (3,700 miles) or 6 months - *Refer to manual for exact specification*

Air Filter Replacement:

Recommended every 12,000 km (7,500 miles) or 12 months - *Refer to manual for exact specification*

Spark Plug Replacement:

Recommended every 12,000 km (7,500 miles) - *Refer to manual for exact specification*

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA / MA2 - *Refer to manual for exact specification and capacity*

Coolant Type:

Ethylene glycol based coolant, 50/50 mix with distilled water - *Refer to manual for exact specification and capacity*

Known Issues

Common Problems:

Relatively reliable. Potential issues can include normal wear items like tires, brakes, and chain/sprockets (if applicable, though this is belt drive). Some owners report occasional issues with fuel pump or electrical connections if not maintained. Refer to manual for detailed troubleshooting.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long and respected history in motorcycle manufacturing, particularly in the cruiser segment with the Vulcan line.

Model Evolution

Vn900 Custom Evolution:

The VN900 Vulcan Custom was introduced as part of the VN900 family, building upon the success of previous Vulcan models. It features a distinctive custom styling with spoke wheels, a sculpted tank, and a low-slung profile.

Production

Manufacturing Location:

Japan (Primary)

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

While specific awards for the 2007-2015 VN900 Custom are not widely publicized, the Vulcan line generally receives positive reviews for its styling, ride comfort, and value in the mid-size cruiser segment.