Segment:
Full-size Grand American Tourer (GAT) / Cruiser Touring
Competitors 2009 2012:
Harley-Davidson Electra Glide/Road Glide, Honda Gold Wing (though Gold Wing is a different class), Indian Roadmaster (later models), Victory Vision Tour.
Touring Amenities:
Large fairings with integrated windshield, spacious lockable saddlebags, comfortable rider and passenger seating, often equipped with audio systems and cruise control.
Value Proposition:
Provides comprehensive, factory-level technical information for owners and independent repair shops to maintain and repair their Kawasaki Voyager ABS 1700.
Engine:
Complete engine overhaul, diagnosis, lubrication system, cooling system, fuel system (EFI), ignition system, exhaust system, internal components (pistons, rings, valves, camshafts, crankshaft).
Transmission:
Clutch operation, gearbox overhaul, gearshift linkage, maintenance, lubrication, troubleshooting.
Chassis And Frame:
Frame inspection and repair, front fork assembly (telescopic, air assist), rear suspension (swingarm, shock absorbers), steering system (bearings, linkage).
Braking System:
ABS system diagnosis and repair, hydraulic brake system components (master cylinders, calipers, lines, fluid), rotor and pad replacement, bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, signals), instrumentation, ignition system wiring, EFI wiring harness, ABS sensor wiring, fuse box, relay functions, diagnostic connectors.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, sensors (MAP, TPS, IAT, O2), ECU functions related to fuel delivery.
Bodywork And Trim:
Fairing removal and installation, saddlebag removal and installation, seat assembly, storage compartments, windshield adjustment and replacement, body panel fasteners.
Cooling System:
Radiator, coolant, fan operation, thermostat, hoses, diagnosis of overheating issues.
Maintenance:
Routine maintenance checks, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid flush, coolant replacement, drive belt inspection.
Troubleshooting:
Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides for engine, electrical, and ABS systems.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.
Diagnostics:
Engine diagnostic codes (DTCs), ABS fault codes, sensor testing procedures, electrical component testing with multimeter and oscilloscope.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all circuits, including ABS, EFI, lighting, ignition, and accessories.
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and ABS system servicing.
Engine Type:
Four-stroke, SOHC, V-twin
Displacement:
1700cc (103.7 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Cooling System:
Liquid-cooled
Horsepower:
Approx. 93 hp @ 5,700 rpm (manufacturer claimed, may vary)
Torque:
Approx. 108 lb-ft @ 3,500 rpm (manufacturer claimed, may vary)
Fuel Delivery:
Fuel injection, DFI (Digital Fuel Injection) with dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Ignition System:
Digital CDI with electronic advance
Oil Type:
SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
Oil Capacity:
4.0 US qt (3.8 L) with filter change
First Service:
600 miles (1,000 km) or 6 months
Regular Maintenance:
Every 3,700 miles (6,000 km) or 12 months
Coolant Type:
Kawasaki Genuine Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)
Brake Fluid Type:
DOT 4 (preferred) or DOT 5.1 (compatible)
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, drive belt inspection for wear.
Electrical Considerations:
Occasional issues with rectifier/regulator and battery charging system, especially under heavy accessory load. Manual provides diagnostic steps.
ABS System Maintenance:
Regular checks of ABS sensors and wiring integrity. Brake fluid changes are critical for ABS performance. Manual details ABS bleeding procedures.