Engine Mechanical:
Disassembly, assembly, inspection, adjustment, and repair of engine components.
Fuel System:
Carburetor inspection, cleaning, adjustment, and overhaul procedures.
Cooling System:
Radiator, fan, thermostat, and coolant circuit maintenance and repair.
Exhaust System:
Inspection, removal, and installation of exhaust components.
Transmission:
Gearbox inspection, lubrication, and repair procedures.
Drivetrain:
Final drive shaft and universal joint maintenance and inspection.
Suspension Front:
Fork leg disassembly, assembly, oil replacement, and adjustment.
Suspension Rear:
Shock absorber inspection, adjustment, and linkage maintenance.
Brakes Front:
Caliper, master cylinder, hose, and pad replacement and service.
Brakes Rear:
Caliper, master cylinder, hose, and pad replacement and service.
Wheels Tires:
Tire inspection, replacement, and wheel bearing maintenance.
Electrical System Ignition:
Spark plug, ignition coil, and CDI unit testing and replacement.
Electrical System Lighting:
Headlight, taillight, and indicator bulb replacement and wiring checks.
Electrical System Starting:
Starter motor, battery, and solenoid testing and replacement.
Electrical System Charging:
Alternator, rectifier/regulator testing and component inspection.
Bodywork:
Fairing, seat, tank, and panel removal and installation.
Controls:
Throttle, clutch, and brake lever adjustments and cable replacement.
Frame Chassis:
Frame inspection and component mounting procedures.
Maintenance:
Periodic maintenance schedules, fluid changes, filter replacements, adjustments.
Troubleshooting:
Diagnosis of common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling vehicle components.
Testing Inspection:
Procedures for testing electrical components, mechanical functions, and fluid levels.
Adjustments:
Carburetor synchronization, idle speed, clutch and brake lever adjustments.
Depth:
Comprehensive, from basic checks to full engine rebuilds.
Detail Level:
Includes detailed explanations, pictorial diagrams, exploded views, and photos.
Special Tools:
References and illustrations for required special service tools.
Specifications:
Torque values, wear limits, fluid specifications, and performance data.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months (refer to manual for exact specification).
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles) (refer to manual for exact specification).
Valve Clearance Check Interval:
Every 12,000 km (7,500 miles) (refer to manual for exact specification).
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for exact specification).
Engine Oil Capacity:
Approximately 3.2 liters (3.4 US qt) with filter change (refer to manual for exact specification).
Coolant Type:
Ethylene glycol based coolant, 50/50 mixture with distilled water.
Cam Chain Tensioner:
Some models may experience wear in the automatic cam chain tensioner, leading to noise.
Fuel Line Corrosion:
Ethanol in modern fuels can sometimes degrade older fuel lines if not compatible.
