Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components
Fuel System:
Carburetor tuning, cleaning, and overhaul; fuel tank and petcock service
Ignition System:
Ignition timing, spark plugs, coils, and CDI unit testing and replacement
Cooling System:
Radiator, hoses, thermostat, and coolant fluid specifications and service
Exhaust System:
Exhaust pipe, muffler, and mounting inspection and repair
Transmission:
Gearbox disassembly, assembly, inspection, lubrication, and adjustment
Clutch:
Clutch operation, maintenance, adjustment, and component replacement
Drivetrain:
Final drive chain and sprockets maintenance and replacement
Suspension Front:
Front fork disassembly, service, seal replacement, and oil specifications
Suspension Rear:
Rear shock absorber service, linkage maintenance, and adjustment procedures
Brakes Front:
Brake caliper, master cylinder, hydraulic lines, pad replacement, and bleeding procedures
Brakes Rear:
Brake caliper, master cylinder, hydraulic lines, pad replacement, and bleeding procedures
Wheels Tires:
Wheel bearing maintenance, tire pressure, and replacement guidelines
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, and fuses
Frame Chassis:
Frame inspection, steering head bearing service, and component mounting
Bodywork:
Fairing removal and installation, seat service, and cosmetic component maintenance
Maintenance:
Periodic maintenance, lubrication, filter changes, adjustments
Troubleshooting:
Diagnostic procedures for common problems and system failures
Repair:
Detailed step-by-step instructions for component repair and replacement
Disassembly Assembly:
Complete guides for taking apart and reassembling all major vehicle systems
Adjustments:
Specific procedures for adjusting critical components like carburetors, brakes, and suspension
Depth:
Comprehensive, covering from basic maintenance to detailed rebuilds
Illustrations:
Pictorial diagrams, exploded views, and photographs
Special Tools:
Identification and usage of required special service tools
Specifications:
Torque values, clearances, fluid capacities, wear limits
Oil Change Interval:
Refer to manual (typically 3,000-5,000 km or 6-12 months)
Valve Clearance Interval:
Refer to manual (typically 10,000-15,000 km)
Engine Oil Type:
Refer to manual (e.g., SAE 10W-40 API SG or higher)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Fork Oil Type:
Refer to manual (e.g., SAE 10W fork oil)
Potential Issues:
Cam chain tensioner noise (common on high-mileage models), carburetor synchronization drift, potential for stator failure
Performance Tuning:
Potential for carburetor modification (jetting, pod filters) for aftermarket exhaust systems
