Engine Mechanical:
Complete engine overhaul, including cylinder head, valve train, engine block, lubrication system, intake and exhaust systems, timing procedures.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, emissions control, fuel tank, lines.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant lines, and system flushing procedures.
Ignition System:
Spark plugs, ignition coils, ECU control, timing analysis.
Transmission Drivetrain:
Clutch operation, gearbox internal inspection and repair, chain and sprocket replacement, lubrication.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, fluid replacement, ABS system diagnostics (if equipped).
Suspension:
Front forks (telescopic, cartridge type), rear shock absorber, linkage adjustments, spring preloads, damping settings.
Steering:
Handlebars, steering stem, head bearings, linkage, and alignment checks.
Electrical System:
Wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting, instrumentation, ECU.
Bodywork Chassis:
Fairings, seat, fuel tank removal/installation, frame inspection, body panel repair and alignment.
Air Conditioning Heating:
Not applicable to this motorcycle model.
Emissions Control:
Details on emission control systems and related components as per regulatory requirements.
Routine Maintenance:
Oil changes, filter replacements, spark plug changes, air filter cleaning/replacement, chain lubrication and adjustment, coolant checks.
Tune Up Procedures:
Detailed steps for ensuring optimal engine performance, including fuel system and ignition adjustments.
Engine Rebuild:
Comprehensive instructions for engine disassembly, inspection, repair, and reassembly, including piston, ring, and bearing replacement.
Transmission Repair:
Step-by-step guides for internal transmission component repair and replacement.
Brake System Overhaul:
Detailed procedures for caliper servicing, master cylinder rebuild, and brake line replacement.
Suspension Adjustment Overhaul:
Guidance on adjusting suspension settings and servicing fork seals and rear shock components.
Electrical Troubleshooting:
Diagnostic procedures for electrical faults, using wiring diagrams for fault finding.
Wiring Diagrams:
Included for complete electrical system analysis and repair.
Valve Timing Procedures:
Detailed instructions for setting and verifying valve timing, including chain routing and sprocket marks.
Safety Precautions:
Essential safety guidelines for working on the motorcycle.
Special Tools Usage:
Identification and usage instructions for specialized tools required for certain repairs.
Troubleshooting Guides:
Systematic approaches to diagnose and resolve common and uncommon issues.
Depth Of Coverage:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including diagnostics and detailed repair instructions.
Technical Depth:
Covers critical torque specifications, timing marks, and tensioner adjustment/release methods, crucial for precise engine tuning and repair.
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Bore X Stroke:
67.0 x 42.5 mm (typical for this generation)
Compression Ratio:
12.9:1 (typical for this generation)
Horsepower:
Approx. 117-125 hp @ 13,000 rpm (at crankshaft, depending on region/tuning)
Torque:
Approx. 49-52 lb-ft @ 11,000 rpm (at crankshaft, depending on region/tuning)
Fuel Delivery:
Fuel Injection, Keihin 37mm throttle bodies with sub-throttle valves
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/91 AKI
Oil Type:
SAE 10W-40 API SG or SH with JASO MA certification (typical specification)
Spark Plug Type:
NGK CR9EIA-9 or DENSO IU27 (typical specification)
Engine Block Material:
Aluminum alloy (typical)
Oil Change Interval:
Every 4,000 miles or 6 months (typical recommended interval, consult manual for exact details)
Spark Plug Replacement:
Every 8,000 miles or 12 months (typical recommended interval, consult manual for exact details)
Air Filter Cleaning:
Every 4,000 miles or 6 months (typical, dependent on riding conditions)
Coolant Type:
High-quality ethylene glycol-based coolant, 50/50 mix with distilled water (typical specification)
Brake Fluid Type:
DOT 4 brake fluid (typical specification)
Chain Lube:
High-quality motorcycle chain lubricant
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, tires.
Potential Electrical Issues:
Stator and regulator/rectifier failures can occur on older models due to heat and vibration, though not specifically highlighted in the product description.
