Vehicle Segment:
Full-size Luxury Sedan
Target Audience For Manual:
DIY enthusiasts, independent repair shops, professional mechanics.
Competitors At Launch:
Chrysler 300M, Ford Taurus, Toyota Avalon, Buick LeSabre.
Vehicle Key Features:
Spacious interior, comfortable ride, V6 engine power, premium features for its price point.
Manual Benefit 1:
Cost savings on repairs and maintenance.
Manual Benefit 2:
Accurate troubleshooting and diagnostics for efficient problem resolution.
Manual Benefit 3:
Step-by-step instructions with detailed diagrams for correct repair procedures.
Manual Benefit 4:
Instant access and ease of use for on-the-go repairs.
Engine:
3.5L V6 (G6CU) engine: disassembly, assembly, diagnostics, component testing, timing belt replacement, lubrication system, cooling system, fuel system, emission control systems.
Transmission:
5-Speed Automatic Transmission (e.g., W5A580): removal, installation, overhaul, fluid specifications, electronic controls, diagnostic procedures.
Brakes:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, caliper and rotor service, bleeding procedures.
Steering:
Power steering system: pump, rack and pinion, fluid type, bleeding, troubleshooting.
Suspension:
Front and rear suspension components: struts, control arms, ball joints, bushings, alignment specifications, shock absorber replacement.
Electrical:
Complete wiring diagrams, fuse box locations and functions, lighting systems, power windows, power seats, climate control, instrument cluster, battery and charging system, starter motor.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant specifications, diagnostic procedures, cabin air filter replacement.
Body:
Exterior body panels, doors, hood, trunk, interior trim, glass replacement, seals, body repair techniques.
Safety Systems:
Airbag system diagnostics and replacement, seatbelt pre-tensioners.
Maintenance:
Oil changes, filter replacements, fluid flushes, spark plug replacement, belt inspection and replacement, tire rotation and pressure checks.
Repair:
Engine component replacement (e.g., alternator, water pump), transmission repair, brake caliper replacement, suspension component replacement, electrical component repair.
Troubleshooting:
Diagnostic flowcharts, common symptom analysis, fault code interpretation (OBD-II).
Diagnostics:
Engine performance diagnostics, transmission shifting issues, electrical system faults, HVAC system problems.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and component-level repair.
Engine Type:
3.5L V6 DOHC
Engine Code:
G6CU (based on Hyundai Lambda engine)
Displacement:
3.5 liters (3497 cc)
Horsepower:
194 hp @ 5500 rpm (approx.)
Torque:
217 lb-ft @ 3500 rpm (approx.)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Coolant Type:
Asian Blue Extended Life Antifreeze (or equivalent)
Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic
Oil Capacity With Filter:
Approx. 4.8 US quarts (4.6 liters)
Timing Mechanism:
Timing Belt
NHTSA Front Crash Test Rating:
4 Stars (Driver), 4 Stars (Passenger) for 2004 model.
IIHS Offset Frontal Crash Rating:
Good for 2004 model.
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS).
Passive Safety Features:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (optional on some trims).
Infotainment System:
Optional premium audio system with CD player, cassette (early models), and available navigation system.
Driver Assistance Features:
Cruise control, optional parking sensors.
Connectivity Features:
Power windows, power locks, power mirrors, remote keyless entry.
Engine Oil And Filter Change:
Every 5,000 miles or 6 months, whichever comes first (or consult manual for synthetic oil intervals).
Engine Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Timing Belt Replacement:
Every 60,000 - 70,000 miles or 5 years, whichever comes first. Crucial due to interference engine design.
Transmission Fluid Change Interval:
Every 60,000 miles or 48 months. Extended intervals may be possible with synthetic fluids; refer to manual.
Brake Fluid Type:
DOT 3 or DOT 4
Common Issue 1:
Timing belt failure (if not replaced at recommended intervals), leading to severe engine damage.
Common Issue 2:
Transmission shifting issues or torque converter problems.
Common Issue 3:
Minor electrical gremlins or sensor failures.
Common Issue 4:
Suspension wear (e.g., ball joints, bushings) due to vehicle weight and usage.
