KIA BORREGO Service Repair Manual 2009-2010

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🏷️ Basic Information Identification Make: Kia Model: Borrego Year: 2009-2010 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover Competitive Analysis Key Competitors 2009-2010: Chevrolet TrailBlazer, Ford Explorer, Toyota...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Borrego

Year:

2009-2010

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV / Crossover

Competitive Analysis

Key Competitors 2009-2010:

Chevrolet TrailBlazer, Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Dodge Durango

Key Features

Vehicle Highlights:

Body-on-frame construction (rare for its segment at the time), available V8 engine, robust towing capability, spacious interior

Manual Value Proposition

Diy Advantage:

Empowers DIY mechanics to perform a wide range of repairs, saving significant labor costs compared to dealership or independent shop rates.

Manual Scope

Coverage Statement:

This manual aims to provide all necessary information for diagnosing, repairing, and maintaining the Kia Borrego for the specified model years.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service and repair

Page Count

Estimated Pages:

Extensive (typically 1000+ pages for a full service manual)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely PDF (digital download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, lubrication system, cooling system, fuel system (injectors, pump, lines), exhaust system

Engine Performance:

Engine control module (ECM) diagnosis, ignition system, emission control systems, turbocharger (if applicable)

Transmission Manual:

Manual transmission (clutch, gearbox, driveshafts)

Transmission Automatic:

Automatic transmission (torque converter, valve body, transmission control module - TCM, planetary gear sets)

Brakes:

Front and rear brake systems (discs, pads, calipers, hydraulic lines, ABS, EBD, HSA)

Steering:

Power steering system (pump, rack and pinion, steering column)

Suspension:

Front and rear suspension (struts, shock absorbers, control arms, bushings, springs, stabilizer bars)

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting (headlamps, taillamps, interior), power windows, locks, mirrors, wipers

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, trim, glass, seals

Body Interior:

Seats, dashboard, console, headliner, carpeting, climate control system (HVAC)

Chassis And Frame:

Frame construction, subframes, mounting points

Safety Systems:

Airbag system (SRS), seatbelts, child restraint systems (ISOFIX)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections

Diagnostic Procedures:

Troubleshooting guides for common faults, DTC (Diagnostic Trouble Code) interpretation, wiring diagrams for electrical systems

Repair And Replacement:

Step-by-step instructions for component removal, installation, and adjustment for all major systems

Engine Rebuilds:

Detailed procedures for engine disassembly, inspection, reassembly, and component specifications

Transmission Overhaul:

Instructions for automatic and manual transmission disassembly, repair, and reassembly

Electrical Component Testing:

Procedures for testing sensors, actuators, motors, and control modules using multimeters and specialized diagnostic tools

Bodywork Repair:

Guidance on minor body panel repair, dent removal, and trim replacement

Technical Depth

Depth:

Comprehensive, from basic maintenance to major component overhauls and diagnostics

📊 Manual Specifications

File Format

File Type:

Digital (PDF)

Print Quality

Resolution:

High resolution for clarity of diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

3.8L Lambda V6 MPI (G6DA)

Engine Displacement 1:

3778 cc (3.8 Liters)

Engine Bore Stroke 1:

96.0 mm x 87.0 mm

Engine Compression Ratio 1:

10.5:1

Engine Horsepower 1:

276 hp @ 6000 rpm (approx.)

Engine Torque 1:

339 Nm (250 lb-ft) @ 4000 rpm (approx.)

Engine Fuel System 1:

Multi-port Fuel Injection (MPI)

Secondary Engine

Engine Option 2:

4.6L Tau V8 MPI (G6EA)

Engine Displacement 2:

4627 cc (4.6 Liters)

Engine Bore Stroke 2:

93.0 mm x 86.0 mm

Engine Compression Ratio 2:

10.4:1

Engine Horsepower 2:

337 hp @ 6000 rpm (approx.)

Engine Torque 2:

435 Nm (321 lb-ft) @ 3500 rpm (approx.)

Engine Fuel System 2:

Multi-port Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Option 1:

6-speed Manual Transmission (M/T)

Optional

Transmission Option 2:

6-speed Automatic Transmission (A/T)

Features

Automatic Transmission Features:

Shiftronic manual mode, electronically controlled

Fluid Specs

Automatic Transmission Fluid Spec:

Kia Genuine ATF SP-IV or equivalent (refer to manual for exact specification and capacity)

Manual Transmission Fluid Spec:

API GL-4 or GL-5 SAE 75W-90 (refer to manual for exact specification and capacity)

📐 Dimensions

Exterior

Wheelbase:

2800 mm (110.2 in)

Length:

4880 mm (192.1 in)

Width:

1990 mm (78.3 in)

Height:

1755 mm (69.1 in)

Weights

Curb Weight Approx:

2050 kg - 2150 kg (4519 lbs - 4740 lbs) depending on engine and drivetrain

Towing Capacity Max:

Up to 5,000 lbs (2,268 kg) when properly equipped

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 12.5 cu ft

Cargo Volume Behind 2Nd Row:

Approximately 45.7 cu ft

Cargo Volume Behind 1St Row:

Approximately 77.1 cu ft

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (2009 models)

NHTSA Side Crash Test:

5-Star (2009 models)

IIHS Moderate Overlap Frontal Offset:

Good (2009 models)

Active Features

Active Safety List:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist System (BAS), Traction Control System (TCS), Electronic Stability Control (ESC), Hill Start Assist (HSA - on some models)

Passive Features

Passive Safety List:

Front airbags, front side-impact airbags, side-curtain airbags (for all rows), active front headrests, 3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Infotainment Options:

Available premium audio system (Infinity), SiriusXM Satellite Radio, MP3 capability, auxiliary audio input, optional navigation system.

Driver Assistance

Driver Assistance Features:

Rear parking sensors (optional), backup camera (optional on some trims).

Connectivity

Connectivity Features:

Bluetooth hands-free calling (optional on some trims), USB port (optional).

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for severe driving conditions.

Engine Air Filter Replacement:

Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Replace every 15,000 miles (24,000 km) or 12 months.

Transmission Fluid Change Interval Auto:

Refer to manual, typically around 60,000 miles (96,000 km) under normal conditions.

Spark Plug Replacement V6:

Approximately 100,000 miles (160,000 km)

Spark Plug Replacement V8:

Approximately 100,000 miles (160,000 km)

Fluid Specifications

Engine Oil Spec:

SAE 5W-20, API SN or ILSAC GF-5 (refer to manual for specific viscosity based on climate and engine type)

Coolant Spec:

Ethylene Glycol based coolant, Asian Red (use Kia Genuine Super Long Life Coolant or equivalent)

Brake Fluid Spec:

DOT 3

Power Steering Fluid Spec:

Use Kia Genuine Power Steering Fluid or Dexron III/Mercon compatible fluid

Known Issues

Common Complaints V6:

Potential for oil consumption on early models, occasional issues with throttle body sensors.

Common Complaints V8:

Less common issues, generally considered robust. Some reports of minor electrical glitches.

Transmission Issues:

Some reports of harsh shifting or hesitation in automatic transmissions; fluid changes are critical.

Suspension Wear:

Like many SUVs, front suspension components (bushings, ball joints) can wear over time, especially with hard use.

📚 Vehicle History

Brand Heritage

Kia Global Presence:

Kia Motors Corporation is a South Korean automotive manufacturer, one of the largest globally, known for a wide range of vehicles.

Model Evolution

Borrego Introduction:

The Kia Borrego was introduced for the 2009 model year as Kia's first body-on-frame SUV, targeting the growing mid-size SUV market.

Borrego Production Discontinuation:

Production of the Borrego was discontinued after the 2009 model year in North America due to sluggish sales, although it continued in other markets under different names (e.g., Mohave).

Production

Manufacturing Location:

Hwaseong, South Korea

🏆 Awards & Recognition

Recognitions

Safety Award NHTSA:

Received 5-Star safety ratings from the NHTSA for front and side impact for 2009 models, indicating strong crashworthiness.

Ratings

IIHS Safety Rating:

Rated 'Good' in the Insurance Institute for Highway Safety's moderate overlap frontal offset crash test.