Kia Borrego 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Borrego Year: 2009 Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Body-on-frame mid-size SUV Competitors: Toyota 4Runner, Nissan Pathfinder, Ford...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Borrego

Year:

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Body-on-frame mid-size SUV

Competitors:

Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet Trailblazer (at the time of its release)

Key Features

Body On Frame Construction:

Offers robust off-road capability and towing prowess, distinguishing it from unibody SUVs.

Engine Options:

Available with a capable 3.8L V6 and a powerful 4.6L V8, providing ample power for hauling and towing.

Drivetrain:

Offered in both rear-wheel drive (2WD) and Kia's advanced full-time 4WD system with a locking center differential for enhanced traction.

Towing Capacity:

Designed for significant towing duties, with capacities often exceeding 5,000 lbs (depending on engine and configuration).

Manual Utility:

Provides in-depth technical guidance essential for maintaining and repairing this robust SUV, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Engine Coverage:

3.8L Lambda V6, 4.6L Tau V8

Transmission Coverage:

6-speed automatic

Drivetrain Coverage:

2WD, AWD (Full-Time 4WD)

Chassis Systems Coverage:

Suspension, Steering, Brakes, Exhaust

Electrical Systems Coverage:

Wiring diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Audio, HVAC, Safety Systems

Body And Interior Coverage:

Exterior panels, Doors, Windows, Seats, Trim, HVAC components

Page Count

Estimated Pages:

Varies based on specific factory release; typically extensive (often 1000+ pages for comprehensive factory manuals)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Printability:

Full Printable

Searchability:

Yes (inherent to PDF)

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent decompression software)

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Management:

Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine diagnostics (OBD-II)

Powertrain:

Transmission (automatic), transfer case, drive axles, differentials

Chassis:

Front and rear suspension systems (independent front, multi-link rear), steering system (rack and pinion with power assist), braking system (ABS, EBD, ESC), wheel alignment specifications

Electrical:

Battery, charging system, starting system, lighting (headlights, taillights, interior), horn, wipers, power windows/locks, fuse box diagrams, relay locations, Body Control Module (BCM), Powertrain Control Module (PCM)

Comfort And Convenience:

Climate control (HVAC), audio system, power seats, keyless entry, security system

Safety Systems:

Airbag system, seat belt pretensioners, ABS/ESC integration

Body And Trim:

Exterior body panels, bumpers, doors, hood, tailgate, interior trim panels, upholstery

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (engine oil, transmission fluid, coolant, brake fluid, power steering fluid), filter replacements (oil, air, cabin), lubrication points

Diagnostics:

Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) and their meanings, component testing procedures

Repair:

Step-by-step instructions for disassembly, repair, assembly, and reinstallation of all major vehicle components and systems

Electrical Repair:

Wiring harness repair, component replacement (sensors, actuators, modules), troubleshooting electrical circuits

Engine Repair:

Cylinder head removal/installation, piston and connecting rod service, crankshaft bearing replacement, timing belt/chain service, fuel system component replacement

Transmission Service:

Transmission fluid and filter change, valve body inspection, seal replacement, complete transmission overhaul

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake line replacement, bleeding the brake system, ABS component testing

Suspension And Steering Service:

Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack service

Technical Depth

Depth Level:

Comprehensive (Factory Level)

Target Audience:

Professional Technicians and Advanced DIY Enthusiasts

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Print Quality

Print Capability:

High-resolution, suitable for printing individual pages or the entire manual

Zoom Functionality:

Yes (Allows detailed viewing of diagrams and text)

Binding Type

Digital Format Advantage:

No physical binding, instant access and searchability

Paper Type

Digital Format Advantage:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.8 Liters

Engine 1 Configuration:

V6 (Lambda)

Engine 1 Valvetrain:

DOHC, 24 Valves

Engine 1 Horsepower:

Approx. 276 hp @ 6000 rpm

Engine 1 Torque:

Approx. 267 lb-ft @ 4500 rpm

Secondary Engine

Engine 2 Displacement:

4.6 Liters

Engine 2 Configuration:

V8 (Tau)

Engine 2 Valvetrain:

DOHC, 32 Valves

Engine 2 Horsepower:

Approx. 337 hp @ 6000 rpm

Engine 2 Torque:

Approx. 324 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Type:

6-speed automatic transmission (H-Matic)

Optional

Availability:

N/A (6-speed automatic was standard for both engines in 2009)

Features

Drivetrain Configurations:

Rear-Wheel Drive (RWD), All-Wheel Drive (AWD) with locking center differential

📐 Dimensions

Exterior

Length:

Approx. 191.1 inches

Width:

Approx. 76.4 inches

Height:

Approx. 71.1 inches

Wheelbase:

Approx. 114.2 inches

Weights

Curb Weight:

Approx. 4,500 - 4,900 lbs (varies by engine and drivetrain)

Gross Vehicle Weight Rating:

Typically around 6,000 - 6,400 lbs

Cargo

Cargo Volume Behind 3Rd Row:

Limited (if equipped)

Cargo Volume Behind 2Nd Row:

Approx. 31.4 cubic feet

Cargo Volume Behind 1St Row:

Approx. 79.5 cubic feet

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4-Star (Frontal Driver), 5-Star (Frontal Passenger), 4-Star (Side Driver), 4-Star (Side Passenger), 4-Star (Rollover)

Active Features

Electronic Stability Control:

Standard (ESC)

Traction Control:

Standard (TCS)

Antilock Brakes:

Standard (ABS)

Electronic Brakeforce Distribution:

Standard (EBD)

Brake Assist:

Standard

Passive Features

Airbags:

Front airbags, front side-impact airbags, side curtain airbags (for all rows)

Seatbelts:

3-point seat belts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional premium audio system may be available.

Navigation:

Optional navigation system available on some trims.

Driver Assistance

Rear Parking Sensors:

Available on higher trim levels.

Backup Camera:

Available on higher trim levels.

Connectivity

Usb Port:

Not standard on all models for 2009; auxiliary input was more common.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles or 6 months (whichever comes first) for typical driving conditions. Consult manual for severe driving conditions.

Engine Air Filter Replacement:

Every 15,000 miles or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months.

Transmission Fluid Change:

Refer to manual; typically around 60,000 miles for automatic transmission fluid and filter change, especially for towing use.

Coolant Replacement:

Initial change at 60,000 miles, then every 30,000 miles thereafter.

Brake Fluid Replacement:

Every 2 years or 30,000 miles.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (API SN or higher recommended)

Engine Oil Capacity:

Approx. 6.0 quarts (3.8L V6), Approx. 6.9 quarts (4.6L V8) with filter change.

Transmission Fluid Type:

Kia Genuine ATF SP-IV or equivalent

Coolant Type:

HOAT (Hybrid Organic Acid Technology) coolant, typically a long-life blue or green type.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Interior Rattles:

Some owners report various interior rattles and creaks due to the robust chassis and trim materials.

Fuel Pump Failures:

Reports of premature fuel pump failure on some models.

ABS Wheel Speed Sensors:

Occasional failure of ABS wheel speed sensors, leading to ABS and ESC warning lights.

Power Steering Pump:

Some instances of power steering pump noise or failure reported.

📚 Vehicle History

Brand Heritage

Kia SUV Legacy:

Kia, known for its value and improving quality, entered the larger SUV segment with the Borrego, aiming to compete with established players.

Model Evolution

Introduction Year:

Design Inspiration:

Designed with a focus on ruggedness and utility, reflecting traditional SUV characteristics.

Production Lifecycle:

Short production run, discontinued after the 2009 model year due to market shifts and lower-than-expected sales.

Production

Manufacturing Location:

Hwaseong Plant, South Korea