Kia Carens 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Year: 2006 Codes Platform Code: UN (Second Generation) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals requiring...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Carens

Year:

Codes

Platform Code:

UN (Second Generation)

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families, individuals requiring flexible passenger and cargo space

Competitive Analysis

Key Competitors:

Mazda Premacy, Nissan Lafesta, Toyota Ipsum, Honda Stream

Key Features

Vehicle Type:

Compact MPV with sliding rear doors and flexible seating configurations

Design Philosophy:

Practicality, spaciousness, affordability

📋 Manual Details

Coverage Areas

Markets Covered:

Global (specific to North American, European, and Asian market variants where applicable based on factory documentation)

Page Count

Estimated Pages:

Hundreds (exact count varies by print configuration, but signifies comprehensive coverage)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, engine control (ECU/ECM), cooling system, lubrication system

Transmission:

Manual transmission, Automatic transmission (including diagnosis and overhaul)

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, axles, differentials

Suspension:

Front suspension (MacPherson strut, control arms, stabilizers), Rear suspension (Multi-link, trailing arms, stabilizers), shock absorbers, springs

Steering:

Power steering system (hydraulic), steering column, steering gear

Brakes:

Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components and diagnosis, parking brake system

Electrical:

Battery, charging system (alternator), starting system, lighting system (headlamps, tail lamps, interior), fuse box diagrams, wiring harnesses, relays

Climate Control:

Air conditioning (A/C) system, heating system, ventilation, blower motor, refrigerant circuits

Body And Interior:

Body panels, doors, windows, seats, dashboard, trim, exterior moldings, glass replacement

Safety Systems:

Airbag system (SRS), seat belt mechanisms, diagnostic procedures for safety components

Diagnostics:

On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures for common faults

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant replacement

Repair:

Engine component replacement (e.g., alternator, starter, water pump), transmission overhaul, brake pad/rotor replacement, suspension component replacement, electrical component repair

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, identification of faulty components

Rebuilds:

Engine disassembly and reassembly, transmission overhaul procedures

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and component replacement)

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High resolution (suitable for clear printing of text and diagrams)

Searchability:

Searchable text (allows for quick lookup of specific terms and procedures)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

Completeness:

Official Factory Service Manual (covers all aspects of vehicle repair and maintenance)

⚙️ Engine Specifications

Primary Engine

Engine Code Eur Asia:

G4GC (2.0L DOHC I4 Beta II)

Engine Code Na:

G4GC (2.0L DOHC I4 Beta II)

Displacement Cc:

Bore X Stroke Mm:

82.0 x 93.5

Compression Ratio:

9.5:1

Valve Train:

DOHC, 16 valves with CVVT (Continuously Variable Valve Timing)

Performance

Horsepower Ps Eur:

139 PS @ 6000 rpm

Torque Nm Eur:

182 Nm @ 4500 rpm

Horsepower Hp Na:

138 hp @ 6000 rpm

Torque Lb-Ft Na:

136 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 AKI (or 91 RON for optimal performance)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (M5HF2)

Optional

Type:

4-speed Automatic Transmission (4AF28)

Features

Automatic Features:

Electronically controlled, adaptive shift logic

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 (or equivalent)

Automatic Transmission Fluid Type:

Kia Genuine ATF SP-III (or equivalent)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Front Track Mm:

Rear Track Mm:

Ground Clearance Mm:

Weights

Curb Weight Kg Manual:

Curb Weight Kg Automatic:

Gross Vehicle Weight Rating Kg:

Cargo

Cargo Volume Liters Behind 3Rd Row:

Cargo Volume Liters Behind 2Nd Row:

Cargo Volume Liters Behind 1St Row:

Wheels And Tires

Standard Wheel Size:

15-inch alloy or steel

Optional Wheel Size:

16-inch alloy

Standard Tire Size:

205/65 R15

Optional Tire Size:

215/60 R16

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore Mm:

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (for 2006 model year)

NHTSA Front Impact Passenger:

4 Stars (for 2006 model year)

NHTSA Side Impact Front Seat:

5 Stars (for 2006 model year)

NHTSA Side Impact Rear Seat:

5 Stars (for 2006 model year)

IIHS Front Offset Crash Rating:

Good (for vehicles with similar design)

Active Features

Standard (Anti-lock Braking System)

E B D:

Available (Electronic Brake-force Distribution)

Traction Control:

Available (TCS)

Passive Features

Airbags Front:

Standard (Dual front airbags)

Airbags Side:

Available (Front side-impact airbags)

Airbags Curtain:

Available (Full-length side curtain airbags for all rows)

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/CD stereo system

Speaker System:

4-6 speaker setup (depending on trim level)

Driver Assistance

Cruise Control:

Available (Standard on higher trims)

Rear Parking Sensors:

Available

Connectivity

Auxiliary Input:

Not commonly equipped, may have aftermarket options

🔧 Maintenance

Service Intervals Engine Oil

Interval Km:

12,000 km or 12 months (whichever comes first)

Interval Miles:

7,500 miles or 12 months (whichever comes first)

Service Intervals Oil Filter

Interval:

Same as engine oil

Service Intervals Air Filter

Interval Km:

24,000 km

Interval Miles:

15,000 miles

Service Intervals Cabin Filter

Interval Km:

24,000 km

Interval Miles:

15,000 miles

Service Intervals Spark Plugs

Interval Km:

96,000 km (Long-life type)

Interval Miles:

60,000 miles (Long-life type)

Service Intervals Timing Belt

Interval Km:

96,000 km (Inspect and replace if necessary, based on condition)

Interval Miles:

60,000 miles (Inspect and replace if necessary, based on condition)

Fluid Specifications

Engine Oil Capacity Liters:

4.0 (with filter)

Engine Oil Type:

API SL/SM, ILSAC GF-3, SAE 5W-20 or 5W-30

Coolant Type:

Ethylene Glycol based, OAT (Organic Acid Technology) or HOAT, Kia Genuine Coolant (or equivalent)

Coolant Capacity Liters:

Brake Fluid Type:

DOT 3 (or DOT 4 if specified by manufacturer for replacement)

Known Issues

Common Problem 1:

CV Joint wear (especially front)

Common Problem 2:

Power steering pump noise or leaks

Common Problem 3:

Wiper motor failure

Common Problem 4:

Check engine light due to O2 sensor or EVAP system faults

Common Problem 5:

Door lock actuator issues

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Model Evolution

Generation:

Second Generation (2006-2010)

Design Changes From Previous:

Larger platform, improved styling, enhanced safety features, new powertrain options

Production

Production Period Model Year:

Manufacturing Location:

South Korea (Hwaseong Plant)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved 4 and 5-star ratings from NHTSA in frontal and side impact tests for its model year.