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Kia Carens 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Year: 2004 Codes Chassis Code: FC 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Competitive Analysis Competitors 2004: Mazda Premacy,...
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标签: 2004 Car Carens Cars Kia
Kia Carens 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens
Year:
2004
Codes
Chassis Code:
FC
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle)
Competitive Analysis
Competitors 2004:
Mazda Premacy, Toyota Ipsum/Picnic, Mitsubishi Space Wagon, Nissan Liberty, Ford Focus C-Max (depending on region)
Key Features Vehicle
Design Philosophy:
Practical, family-oriented, flexible interior seating and cargo space
Key Features Manual
Manual Advantage:
Provides professional-level repair and maintenance data, empowering owners and independent workshops.
Data Organization:
Numbered table of contents, numbered instructions, bold figure numbers for efficient navigation.
📋 Manual Details
Coverage Areas
Primary Focus:
Full Service, Repair, Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Pages:
Estimated 1500+ pages (typical for comprehensive service manuals of this era and scope)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Delivery Method:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System
Transmission:
Manual Transmission, Automatic Transmission (if applicable for the year/region), Clutch System
Drivetrain:
Front Wheel Drive (FWD), Driveshafts, Axles, Differentials
Suspension:
Front Suspension, Rear Suspension, Shock Absorbers, Springs, Bushings
Steering:
Steering Column, Steering Gearbox, Power Steering System
Brakes:
Front Brakes (Disc), Rear Brakes (Drum/Disc), Parking Brake, ABS (if equipped)
Electrical:
Battery, Charging System (Alternator), Starting System (Starter), Lighting System, Instrumentation, Audio System, Power Accessories (Windows, Locks), Wiper/Washer System
Body:
Body Panels, Doors, Hood, Trunk/Tailgate, Interior Trim, Seats, Bumpers, Glass
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Safety Systems:
Airbags, Seatbelt Systems
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements, Spark Plug Replacement
Repair:
Engine Overhaul, Transmission Repair, Brake System Repairs, Suspension Component Replacement, Steering System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) interpretation, Electrical System Diagnostics, Mechanical System Diagnostics
Rebuilding:
Engine Rebuild Procedures, Transmission Rebuild Procedures
Refurbishing Restoration:
Detailed steps for component refurbishment and restoration as part of repair procedures
Technical Depth
Depth:
Comprehensive (covering from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics)
Target Audience:
Professional Technicians and DIY Mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (all pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
Inline 4-cylinder, 16-valve DOHC
Displacement Common:
Approximately 1.8L or 2.0L (e.g., G4GC or G4JP engine codes common for this era)
Performance
Horsepower Approximate:
120-135 hp (depending on specific engine variant)
Torque Approximate:
160-175 Nm (depending on specific engine variant)
Fuel System
Injection Type:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP)
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission
Optional
Type Optional:
4-speed Automatic Transmission
Features
Transmission Control:
Electronic Control Unit (ECU) for automatic, cable-actuated for manual
📐 Dimensions
Exterior
Length Approximate:
4500-4550 mm
Width Approximate:
1750-1760 mm
Height Approximate:
1650-1660 mm
Weights
Curb Weight Approximate:
1400-1550 kg
Gross Vehicle Weight Rating Approximate:
2000-2150 kg
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Refer to specific regional safety organizations (e.g., Euro NCAP, IIHS) for detailed ratings. Information for this model year may be limited.
Active Features
ABS:
Anti-lock Braking System (Optional/Standard depending on trim level)
Traction Control:
Traction Control System (TCS) (Optional/Standard depending on trim level)
Passive Features
Airbags:
Driver and Front Passenger Airbags (Standard), Side Airbags (Optional/depending on trim)
Seatbelts:
Pretensioner and Load Limiter seatbelts for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD player with AM/FM tuner, typically 4-6 speakers.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Aux Input:
Unlikely on factory systems of this era; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 12 months, whichever comes first. Refer to manual for specific engine oil type.
Air Filter Replacement Interval:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Typically 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs.
Fluid Specifications
Engine Oil Specification Common:
API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 or 10W-40 (check manual for exact recommendation based on climate).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (e.g., Kia genuine coolant or equivalent).
Automatic Transmission Fluid Specification:
Dexron III or equivalent (check manual for exact specification).
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, exhaust system components, certain sensors (e.g., O2 sensors), AC compressor.
Engine Performance Issues:
Occasional rough idle, misfires due to ignition system components or fuel injectors.
📚 Vehicle History
Brand Heritage
Kia Foundation:
Kia Motors Corporation, established 1944, originally a manufacturer of steel tubing and bicycle parts.
Model Evolution
Carens Generations:
First generation (RP) launched in 1997. The 2004 model represents the first generation's facelift or early second generation depending on the market introduction timeline.
Production
Manufacturing Locations Common:
South Korea (Kia's primary manufacturing base for this period)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2004 Carens are not widely documented. The model was generally positioned as a value-oriented, practical family vehicle.
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