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Kia Carens 2009 Service Repair Workshop Manual

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Basic Information Identification Make: Kia Model: Carens Year: 2009 Generation Generation Designation: Third Generation (UN) Codes Chassis Code: UN Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target...
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Kia Carens 2009 Service Repair Workshop Manual
Basic Information
Identification
Make: Kia
Model: Carens
Year: 2009
Generation
Generation Designation: Third Generation (UN)
Codes
Chassis Code: UN
Introduction
Market Position
Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience: Families, individuals seeking practical and versatile transportation with flexible seating and cargo options.
Competitive Analysis
Key Competitors: Mazda5, Toyota Verso (Europe), Citroën C4 Picasso (Europe), Renault Scénic (Europe), Chevrolet Orlando (later models)
Key Features
Versatility: Known for its practical interior with flexible seating configurations, often offering a third row of seating and good cargo space.
Value Proposition: Generally positioned as a budget-friendly and practical choice in the MPV segment.
Manual Details
Coverage Areas
Primary Coverage: Service, Repair, Maintenance, Diagnostics, Troubleshooting
Specific Systems Covered: Engine mechanical, Engine electrical, Fuel system, Emission control, Cooling system, Lubrication system, Intake and Exhaust systems, Transmission (Automatic and Manual), Drivetrain, Suspension, Steering, Brakes (ABS, EBD), HVAC, Body electrical, Chassis, Body repair, Exterior/Interior trim, Wiring diagrams
Page Count
Estimated Page Count: 1500-2500+ (typical for comprehensive workshop manuals)
Manual Type
Type: Workshop Manual / Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Detailed coverage of gasoline and diesel engines, including their specific components, operation, and overhaul procedures. Covers both automatic and manual transmission systems, including clutch, gearbox, and final drive.
Chassis And Body: Comprehensive information on suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering), braking system (disc/drum, ABS, EBD, brake lines), and wheel alignment specifications.
Electrical And Electronics: In-depth coverage of the vehicle's electrical system, including battery, charging system, starting system, lighting, ignition system, power distribution, and all electronic control units (ECUs). Includes detailed wiring diagrams for all circuits.
Procedures Included
Maintenance And Routine Service: Step-by-step instructions for scheduled maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, and general inspections. Includes recommended service intervals.
Repair And Overhaul: Detailed procedures for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. This includes engine rebuilds, transmission overhauls, suspension and brake repairs.
Diagnostics And Troubleshooting: Guidance on diagnosing common and uncommon problems using diagnostic trouble codes (DTCs), symptoms, and systematic testing procedures. Includes flowcharts and diagnostic trees.
Technical Depth
Depth Of Information: Advanced technical information suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed specifications, torque values, clearances, and diagnostic procedures.
Diagnostic Tools: Mentions and describes the use of specialized diagnostic tools and scan tools required for accessing ECU data and performing advanced diagnostics.
Manual Specifications
File Format
File Type: PDF
Searchability: Typically contains searchable text for easy navigation and information retrieval.
Print Quality
Print Readability: Designed for clear viewing on digital devices and printable for physical use. High-resolution diagrams and images.
Binding Type
Binding: N/A (Digital PDF Download)
Paper Type
Paper Quality: N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Engine Options: Typically offered with a range of 4-cylinder gasoline engines and a diesel engine option in certain markets.
Gasoline Engine 1: 2.0L 16V DOHC CVVT (G4GC/G4KA) - Approx. 140-145 HP
Gasoline Engine 2: 2.4L 16V DOHC CVVT (G4KC) - Approx. 160-165 HP
Diesel Engine 1: 2.0L CRDi VGT (D4EA) - Approx. 140-150 HP (market dependent)
Performance
Horsepower Range: 140 HP - 165 HP (gasoline), 140 HP - 150 HP (diesel)
Torque Range: Approx. 185 Nm - 225 Nm (gasoline), Approx. 300 Nm - 320 Nm (diesel)
Fuel System
Fuel Delivery Gasoline: Electronic Fuel Injection (MPI)
Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT)
Transmission
Standard
Transmission Type Gasoline: 5-speed Manual Transmission
Optional
Transmission Type Gasoline: 4-speed Automatic Transmission (with Shiftronic in some trims)
Transmission Type Diesel: 6-speed Manual Transmission or 4-speed Automatic Transmission
Features
Automatic Features: Torque converter automatic, often with overdrive and electronic control for optimal shift points.
Manual Features: Standard clutch operation with a manual gear lever. Specific gear ratios would be detailed in the manual.
Dimensions
Exterior
Length: Approx. 4,545 mm
Width: Approx. 1,790 mm
Height: Approx. 1,650 mm
Wheelbase: Approx. 2,700 mm
Interior
Seating Capacity: 7 Seats (standard in most configurations)
Cargo
Cargo Volume: Variable, depending on seating configuration. Typically around 200-300 liters with all seats up, significantly more with rear seats folded.
Weights
Curb Weight: Approx. 1,500 - 1,700 kg (depending on engine and transmission)
Safety Features
Ratings
IIHS Ratings: Good to Acceptable ratings in various tests, depending on specific model year and equipment. Consult official IIHS reports for detailed ratings.
Euro Ncap Ratings: Typically awarded 4 or 5 stars for adult occupant protection, depending on testing year and specific configurations.
Active Features
ABS: Standard Anti-lock Braking System
Ebd: Standard Electronic Brakeforce Distribution
Esp: Optional Electronic Stability Program (ESP/ESC) in higher trims or specific markets.
Traction Control: Often integrated with ESP, or available as a separate system.
Passive Features
Airbags: Front airbags (driver/passenger), side airbags, and curtain airbags often available depending on trim level and market.
Seatbelts: Three-point seatbelts with pretensioners and load limiters for front seats. ISOFIX child seat anchors.
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player with auxiliary input. Higher trims may feature upgraded audio systems, satellite radio, and in-dash CD changers.
Navigation: Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control: Standard on most models, operated via steering wheel controls.
Parking Sensors: Rear parking sensors were an optional feature on some trims.
Connectivity
Usb Aux Ports: Auxiliary audio input jack is standard; USB ports were less common on this generation unless part of an upgraded infotainment system.
Maintenance
Service Intervals
Oil Change Interval Gasoline: Typically 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic or semi-synthetic oil.
Oil Change Interval Diesel: Often 5,000 miles (8,000 km) or 12 months, depending on operating conditions and oil type used. Consult manual for precise intervals.
Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Gasoline: Iridium spark plugs typically recommended for 100,000 miles (160,000 km). Check manual for specific plug type and interval.
Timing Belt Replacement: If equipped with a timing belt, typically 60,000 - 90,000 miles (96,000 - 145,000 km). Some engines may use a timing chain. Manual is essential for verification.
Fluid Specifications
Engine Oil Type Gasoline: API SM/SN, ILSAC GF-4/GF-5, SAE 5W-20 or 5W-30 (depending on climate and specific engine variant).
Engine Oil Type Diesel: API CF-4/CG-4/CH-4 or ACEA B3/B4, SAE 5W-40 or 10W-40 (depending on climate and specific engine variant).
Coolant Type: Ethylene glycol-based antifreeze, meeting Hyundai/Kia specifications (e.g., MS 591-85 or equivalent). Typically a long-life coolant (red or orange).
Transmission Fluid Automatic: Kia Genuine ATF SP-III or equivalent (e.g., Dexron III compatible in some cases, but SP-III is preferred).
Transmission Fluid Manual: API GL-4, SAE 75W-90 or 75W-85 gear oil.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items: Front suspension components (bushings, sway bar links), wheel bearings, exhaust system components, potentially minor electrical gremlins in aging vehicles.
Engine Specifics: Some early 2.0L gasoline engines may be prone to oil consumption if not maintained rigorously. Diesel engines are generally robust but require quality fuel and timely maintenance.
Transmission Specifics: Automatic transmissions can be sensitive to fluid degradation; regular fluid changes are crucial. Manual transmissions generally reliable.
Vehicle History
Brand Heritage
Manufacturer Background: Kia Motors, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its rapid growth and expansion into global markets.
Model Evolution
First Generation: Introduced in 1997 as the Kia Joice (KR-5) in some markets.
Second Generation: Launched in 2004 (FC), based on the Hyundai Elantra platform.
Third Generation: The 2009 model represents the third generation (UN), unveiled at the Geneva Motor Show in 2006. It utilized the Hyundai/Kia GA platform shared with the Hyundai Sonata and Kia Optima of the era.
Production
Production Location: Primarily manufactured in South Korea by Kia Motors. Also produced in other Kia plants globally depending on market.
Production Years Un Generation: 2006-2010
Awards & Recognition
Recognitions
Segment Awards: While not a frequent recipient of major 'Car of the Year' awards, the Carens has been recognized in various markets for its practicality and value within the compact MPV segment.
Ratings
Consumer Reports Reliability: Reliability ratings can vary by model year and specific engine/transmission combinations. It's advisable to consult consumer reports for specific year assessments.
Certifications
Emissions Standards: Complies with relevant emissions standards for the year of manufacture in its target markets (e.g., Euro 4 in Europe, EPA standards in North America if sold there).
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