Kia Carens 2002 Workshop Service Repair Manual

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Basic Information Identification Make: Kia Model: Carens Year: 2002 Codes Chassis Code: FC Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Competitive Analysis Key Competitors 2002: Opel Zafira, Renault Scénic,...

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Description

Basic Information
Identification
Make:	Kia
Model:	Carens
Year:	2002
Codes
Chassis Code:	FC

Introduction
Market Position
Segment:	Compact MPV (Multi-Purpose Vehicle)
Competitive Analysis
Key Competitors 2002:	Opel Zafira, Renault Scénic, Ford Focus C-Max, Mazda Premacy
Key Features
Design Philosophy:	Practicality, spaciousness, affordability, versatile seating configurations
Target Audience:	Families, individuals seeking flexible cargo and passenger carrying capacity

Manual Details
Coverage Areas
Market Coverage:	Global (specific to 2002 model year variants)
Page Count
Estimated Pages:	500+
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Powertrain:	Engine mechanical, lubrication, cooling, fuel, exhaust, ignition systems
Transmission Drivetrain:	Manual and automatic transmissions, clutch, driveshafts, axles
Chassis:	Suspension (front and rear), steering, wheels, tires, brakes (hydraulic and parking)
Electrical Electronics:	Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams
Body Interior:	Body panels, doors, windows, seats, interior trim, HVAC system
Procedures Included
Maintenance:	Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics Troubleshooting:	Fault finding procedures, diagnostic trouble codes (DTCs), symptom-based troubleshooting
Repair Rebuild:	Component removal, installation, overhaul, and repair procedures
Specifications Data:	Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:	Comprehensive, from basic adjustments to major component overhauls

Manual Specifications
File Format
File Type:	Digital (PDF)
Print Quality
Printability:	Printable, allowing for individual page or full document printing
Binding Type
Binding Recommendation:	Digital download, user prints and binds as needed
Paper Type
Paper Recommendation:	Standard printer paper, durable cover stock recommended for printed copies

Engine Specifications
Primary Engine
Engine Code:	G4JP
Engine Type:	Inline 4-cylinder, DOHC, 16-valve
Displacement:	2.0 Liters (1998 cc)
Performance
Horsepower Ps:	124 PS @ 5500 rpm
Torque Lb-Ft:	133 lb-ft @ 4300 rpm
Fuel System
Fuel Delivery:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Code
Alternative Engine Code Diesel:	R2 (2.0L Diesel, less common in some markets)

Transmission
Standard
Type:	5-speed Manual
Optional
Type:	4-speed Automatic
Features
Automatic Transmission Features:	Electronic control, overdrive

Dimensions
Exterior
Length Mm:	4415
Width Mm:	1795
Height Mm:	1650
Wheelbase Mm:	2670
Weights
Curb Weight Kg:	1450-1550 (approx.)
Cargo
Cargo Volume Liters:	Varies with seat configuration (up to ~1500L with rear seats folded)

Safety Features
Ratings
Crash Test Performance:	Information varies by market and testing agency; generally considered acceptable for its class at the time.
Active Features
Braking System:	Front Ventilated Discs, Rear Solid Discs (ABS optional/standard on higher trims)
Traction Control:	Optional on some models
Passive Features
Airbags:	Driver and front passenger airbags standard; side airbags optional on some trims
Seatbelts:	3-point seatbelts with pretensioners for front seats

Technology Features
Infotainment
Audio System:	AM/FM Stereo with CD player or Cassette player, optional CD changer. Basic speaker setup.
Driver Assistance
Cruise Control:	Optional on higher trim levels.
Connectivity
Auxiliary Input:	Rarely standard, typically aftermarket additions needed for modern devices.

Maintenance
Service Intervals
Oil Change Interval:	Every 7,500 miles or 6 months (whichever comes first), using synthetic oil recommended for best performance.
Air Filter Replacement:	Every 15,000-30,000 miles or as needed based on operating conditions.
Spark Plug Replacement:	Refer to manual for specific type (e.g., platinum) and interval, typically 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:	API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for exact recommendation based on climate).
Coolant Type:	Ethylene Glycol based coolant (e.g., KIA Genuine Coolant or equivalent) with a 50/50 mix with distilled water.
Brake Fluid Type:	DOT 3 or DOT 4 (check manual for specific requirement)
Transmission Fluid Manual:	GL-4 Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Automatic:	Dexron III or equivalent (KIA SP-III for later models, verify for 2002)
Known Issues
Common Wear Items:	CV boots, suspension components (bushings, ball joints), exhaust system, water pump, thermostat
Engine Performance Issues:	Potential for oil leaks, occasional rough idle due to worn ignition components or fuel injectors.
Electrical Issues:	Corrosion on connectors, issues with power window regulators, sometimes alternator problems.

Vehicle History
Brand Heritage
Kia Automotive History:	Founded in 1944, initially as a manufacturer of steel tubing and bicycle parts. Entered automotive manufacturing in the 1970s.
Model Evolution
Carens Generation I:	First generation Carens (RP) introduced in 1999, based on the Kia Sephia platform.
Production
Manufacturing Location:	South Korea (and potentially other Kia assembly plants globally)
Production Years Gen I:	1999-2006

Awards & Recognition
Recognitions
Industry Awards:	Specific awards for the 2002 Kia Carens are not widely documented, but it contributed to Kia's growing market presence.