KIA CARENS RONDO II F L 2.0 CRDI 2006 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2006 Engine Type: Diesel Engine Code Identifier: 2.0 CRDI Codes Chassis Code: UN 👋 Introduction...

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标签: 2006 Car CARENS Cars Kia Misc RONDO II F L

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Description

🏷️ Basic Information

Identification

Make:

Model:

Carens Rondo II

Model Variant:

Year:

Engine Type:

Diesel

Engine Code Identifier:

2.0 CRDI

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families and individuals seeking versatile, practical, and economical transportation.

Competitive Analysis

Key Competitors:

Ford Focus C-Max, Renault Scenic, Citroën Picasso, Opel/Vauxhall Zafira (depending on market).

Key Features

Vehicle Type:

Compact MPV with flexible seating and cargo options.

Powertrain:

Emphasis on the efficient 2.0 CRDi diesel engine for this manual.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Engine:

Complete service, diagnostics, repair, and overhaul of the 2.0 CRDi diesel engine.

Fuel System:

High-pressure common rail system, injectors, fuel pump, filters, diagnostics and repair.

Transmission:

Manual and Automatic transmission service, repair, overhaul, fluid specifications, and troubleshooting.

Drivetrain:

Front-wheel drive system, drive axles, CV joints, differential service.

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system, steering rack, pump, fluid specifications, troubleshooting.

Brakes:

Hydraulic system, ABS, EBD, brake pads, discs, calipers, lines, bleeding procedures, and diagnostics.

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays, lighting, power accessories.

Engine Management System:

ECU diagnostics, sensor identification and testing (MAP, MAF, Crankshaft, Camshaft), glow plug system.

Climate Control:

Air conditioning system service, refrigerant types, charging, heater core, fan controls.

Body And Chassis:

Body panel repair, door mechanisms, hinges, latches, interior trim, corrosion protection.

Exhaust System:

Component identification, replacement, gaskets, emissions controls.

Cooling System:

Radiator, thermostat, water pump, coolant types, flush and fill procedures.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, inspections), fluid level checks, belt replacements.

Troubleshooting:

Diagnostic flowcharts, common problem identification, fault code interpretation.

Repair:

Step-by-step repair instructions for all major components and systems.

Overhaul:

Complete engine and transmission overhaul procedures, including component tolerances and assembly.

Diagnostics:

On-Board Diagnostics (OBD-II) procedures, scan tool usage, sensor testing, component activation tests.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, with component locations.

Specifications:

Torque specifications, fluid capacities, clearances, and other critical data.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing quick access to information.

Print Quality

Resolution:

High resolution, suitable for clear viewing of diagrams and text.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

D4EA (common for this era/engine)

Displacement:

1991 cc

Configuration:

Inline 4-cylinder, Turbocharged Direct Injection Diesel

Bore X Stroke:

83.0 mm x 92.0 mm

Compression Ratio:

17.3:1 (Typical)

Performance

Horsepower:

113 hp (83 kW) @ 4000 rpm (Typical)

Torque:

235 Nm (173 lb-ft) @ 2000 rpm (Typical)

Fuel System

Fuel Type:

Diesel

Injection System:

Common Rail Direct Injection (CRDI)

Turbocharger:

Variable Geometry Turbocharger (VGT) likely

Emission Control:

Euro 3/4 compliant, may include Exhaust Gas Recirculation (EGR).

🔧 Transmission

Standard

Type:

5-Speed Manual

Optional

Type:

4-Speed Automatic (likely optional)

Features

Clutch:

Hydraulically operated single dry plate clutch (Manual).

Gear Ratios:

Specific ratios detailed in the manual.

Fluid Type:

Manual: API GL-4 SAE 75W-90. Automatic: ATF SP-III (or equivalent).

📐 Dimensions

Exterior

Length:

4475 mm

Width:

1790 mm

Height:

1660 mm

Wheelbase:

2720 mm

Weights

Curb Weight:

1600-1750 kg (approximate, depending on configuration)

Gross Vehicle Weight:

2250 kg (typical)

Cargo

Cargo Volume Seats Up:

Approx. 300-400 liters (VDA)

Cargo Volume Seats Down:

Approx. 1500-1700 liters (VDA) with rear seats folded.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Likely 4-star for the generation (specific for 2006 model needs verification).

Active Features

Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).

Electronic Stability Program (ESP) may be an option on higher trims.

Traction Control:

Traction Control System (TCS) likely paired with ESP.

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags, and curtain airbags (depending on trim).

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

Child Seat Anchors:

ISOFIX child seat mounting points.

💡 Technology Features

Infotainment

Head Unit:

Standard single-DIN or double-DIN radio with CD player, likely with auxiliary input.

Speakers:

Typically 4 or 6 speakers.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Optional rear parking sensors.

Connectivity

Bluetooth:

Unlikely to be standard on 2006 models, may be an aftermarket addition or optional feature on top trims.

🔧 Maintenance

Service Intervals

Oil Change:

Every 15,000 km or 12 months, whichever comes first (for diesel).

Air Filter:

Every 30,000 km or 24 months.

Fuel Filter:

Every 45,000 km or 36 months (CRDI specific).

Coolant Flush:

Every 60,000 km or 48 months.

Timing Belt:

This engine typically uses a timing chain, not a belt, for lower maintenance. Confirmation in manual.

Fluid Specifications

Engine Oil:

API CI-4 or higher, SAE 5W-30 or 5W-40 synthetic diesel engine oil (check manual for specific grade).

Engine Oil Capacity:

Approx. 6.0 - 6.5 liters with filter change.

Coolant:

Ethylene glycol-based coolant, 50/50 mix with deionized water. Mopar MS-9769 or similar specification.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Diesel Particulate Filter:

If equipped with DPF, regeneration issues or clogging can occur with short-trip driving.

Egr Valve:

EGR valve can become clogged with carbon deposits, affecting performance and emissions.

Glow Plugs:

Glow plug failure can lead to hard starting in cold weather.

Turbocharger:

VGT vanes can stick due to carbon buildup, affecting boost pressure.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation, South Korea.

Model Evolution

Generation:

Second Generation Carens (UN), launched globally in 2004.

Facelift:

The 'F L' designation might refer to a specific market variant or a minor update for 2006.

Production

Production Years:

2004-2012 (for the second generation).

Manufacturing Locations:

South Korea (main), potentially other Kia assembly plants worldwide.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Referencing general safety ratings if specific awards aren't readily available for this model year. Likely to have been assessed by Euro NCAP.