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Kia Carens Rondo II F L 2.0 CRDi 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2009 Engine Code Identifier: 2.0 CRDi Codes Chassis Code: RP (Second Generation) 👋 Introduction Market...
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Kia Carens Rondo II F L 2.0 CRDi 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Model Variant:
F L
Year:
2009
Engine Code Identifier:
2.0 CRDi
Codes
Chassis Code:
RP (Second Generation)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families seeking a versatile, practical, and relatively affordable vehicle with good diesel economy.
Competitive Analysis
Key Competitors:
Ford Focus C-Max, Renault Scénic, Volkswagen Touran, Citroën C4 Picasso, Opel Zafira, Toyota Verso (depending on market).
Key Features
Versatility:
Flexible seating arrangements (often 5 or 7 seats), practical interior with ample storage, sliding rear doors (in some configurations).
Diesel Engine:
The 2.0 CRDi engine offers a good balance of power and fuel efficiency, making it a popular choice for longer journeys.
Value Proposition:
Kia typically offered competitive pricing and a strong warranty, making the Carens an attractive option.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair
Specific Regions Covered:
Likely global markets where the 2.0 CRDi engine was offered, with emphasis on markets with diesel variants.
Page Count
Estimated Pages:
N/A (Digital download, dynamic page count)
Manual Type
Type:
Service Repair Manual
Language
Language:
Likely English (standard for most service manuals)
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, component testing, timing belt/chain, cooling system, lubrication system, fuel injection system, emission control.
Engine Electrical:
Ignition system (if applicable, though CRDi is diesel), starter, alternator, battery, ECU, sensors (crankshaft, camshaft, O2, MAP, etc.), glow plug system.
Transmission Manual:
Clutch operation, gearbox disassembly/assembly, gear ratios, shift mechanism, driveline components (CV joints, driveshafts).
Transmission Automatic:
Hydraulic system, valve body, torque converter, electronic control unit (TCU), diagnostics, fluid specifications, service procedures.
Braking System:
Hydraulic system, ABS, EBD, brake pads, rotors, calipers, master cylinder, brake lines, bleeding procedures, parking brake.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), wheel alignment, power steering system, steering rack, tie rods.
Body Chassis:
Body panel removal and installation, interior trim, glass, doors, hinges, locks, chassis structural components, welding and repair information.
Electrical System:
Wiring diagrams, lighting systems (headlights, taillights, interior), power windows, power locks, sunroof, central locking, fuse box layout, relay functions.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant handling, diagnostic procedures, common faults, component replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, common rail injection system (CRDi specific), injectors, high-pressure fuel pump.
Emission Control:
Diesel Particulate Filter (DPF) system, EGR valve, catalytic converter, exhaust system diagnostics, emission-related sensors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement (if applicable), fuel filter replacement, coolant checks and changes.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, engine performance issues, brake system faults, HVAC problems.
Repair Replacement:
Component replacement for all major systems (engine, transmission, brakes, suspension, electrical), body panel repairs, interior component repair.
Diagnostics:
OBD-II diagnostics, specific diagnostic connectors and procedures, using diagnostic tools, interpreting sensor data.
Specifications:
Torque specifications for fasteners, fluid capacities, pressure specifications, electrical specifications, wear limits.
Special Tools:
Identification of specific tools required for certain repair procedures.
Technical Depth
Depth:
In-depth mechanical and electrical repair, including complete engine and transmission rebuilds, advanced diagnostics, and component-level repair.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable PDF, enabling quick information retrieval.
Print Quality
Quality:
Designed for clear digital viewing and printing of diagrams and text.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Direct Injection Diesel (CRDi)
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
Approx. 84.0 mm x 90.0 mm
Compression Ratio:
Approx. 17.3:1 to 18.0:1
Engine Code:
Likely 'D4EA' or a variation thereof.
Performance
Horsepower:
Approximately 113 PS (111 bhp / 83 kW) to 140 PS (138 bhp / 103 kW), depending on specific tuning and market.
Torque:
Approximately 255 Nm (188 lb-ft) to 305 Nm (225 lb-ft) at 1750-2000 rpm, depending on specific tuning and market.
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi) with electronic control.
Turbocharger:
Variable Geometry Turbocharger (VGT) likely.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (likely electronically controlled)
Features
Manual Gear Ratios:
Specific ratios would be detailed in the manual, crucial for performance and fuel economy analysis.
Automatic Features:
Likely includes lock-up torque converter for improved efficiency and adaptive shift logic.
📐 Dimensions
Exterior
Length:
Approx. 4480 mm (176.4 inches)
Width:
Approx. 1790 mm (70.5 inches)
Height:
Approx. 1650 mm (65.0 inches)
Wheelbase:
Approx. 2750 mm (108.3 inches)
Interior
Seating Capacity:
5 or 7 seats (depending on configuration)
Cargo
Cargo Volume Seats Up:
Varies significantly with seat configuration, typically around 300-400 liters with all seats in use.
Cargo Volume Seats Down:
Can exceed 1500 liters with the second and third rows folded.
Weights
Curb Weight:
Approx. 1550 kg - 1700 kg (3417 lbs - 3748 lbs), depending on configuration and transmission.
Gross Vehicle Weight Rating:
N/A (Specific GVWR would be on vehicle's compliance plate)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4-star for the Rondo II generation, though specific model year testing may vary. (Need to verify with actual test data).
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esp:
Likely available or standard depending on trim level and market (Electronic Stability Program).
Traction Control:
Likely available or standard, often integrated with ESP.
Passive Features
Airbags:
Front, side, and curtain airbags (number varies by trim).
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters.
Child Seat Anchors:
ISOFIX/LATCH anchor points.
💡 Technology Features
Infotainment
Audio System:
Standard radio/CD player, potentially with MP3 capability. Higher trims might have premium audio and subwoofer options.
Connectivity:
Auxiliary input jack for external devices. Bluetooth may be optional or standard on higher trims.
Driver Assistance
Cruise Control:
Likely available or standard on higher trims.
Parking Sensors:
Optional or standard on certain trims, particularly for rear parking.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. Diesel engines might have slightly shorter intervals depending on driving conditions. (Refer to manual for specific conditions).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 24 months, or more frequently in dusty conditions.
Fuel Filter Replacement:
Every 30,000 km (18,600 miles) or 24 months for diesel. Crucial for CRDi systems.
Cabin Filter Replacement:
Every 15,000 km (9,300 miles) or 12 months.
Coolant Replacement:
Initial change at 5 years or 75,000 km, then every 2 years or 40,000 km thereafter. (Check manual for exact interval).
Timing Belt Or Chain:
The 2.0 CRDi engine (D4EA) typically uses a timing chain, which generally does not require replacement unless worn. If it were a belt, intervals would be around 90,000 - 120,000 km. (Confirm with manual).
Fluid Specifications
Engine Oil Type:
API CI-4 or ACEA B4/C3 compliant synthetic diesel engine oil, viscosity grade 5W-30 or 5W-40 recommended. (Refer to manual for precise specification).
Engine Oil Capacity:
Approx. 5.5 - 6.0 liters (with filter).
Coolant Type:
Ethylene glycol-based coolant, typically HOAT (Hybrid Organic Acid Technology), pink or orange color. (Refer to manual for specific type, e.g., 'Super Long Life Coolant').
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity 75W-90 or 80W-90. (Manual verification essential).
Transmission Fluid Automatic:
Kia's ATF SP-III or equivalent. (Crucial to use correct fluid to prevent transmission damage).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Hyundai/Kia PSF-3 or equivalent.
Known Issues
Engine Performance:
Potential for turbocharger issues, injector wear, and EGR valve clogging, common in high-mileage diesels. DPF regeneration issues can occur if short trips are prevalent.
Suspension Wear:
Bushings in control arms and sway bars can wear out, leading to knocking noises and poor handling. Wheel bearings can also be a point of failure.
Electrical Gremlins:
While generally reliable, intermittent electrical issues can arise with age, often related to grounding points or corroded connectors.
HVAC System:
Leaking refrigerant lines or compressor failures can affect AC performance.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors, a South Korean automotive manufacturer, established in 1944. Known for offering value-oriented vehicles with improving quality and design.
Model Evolution
Carens Generation Ii:
The Carens Rondo II (first generation globally, but second iteration of the nameplate) was introduced in 2006 and facelifted in 2010. This 2009 model is part of the pre-facelift second generation.
Production
Manufacturing Locations:
Primarily South Korea (Hwaseong plant).
Production Years Gen Ii:
2006 - 2013 (with a facelift in 2010).
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2009 Carens Rondo II are not widely documented, the model was generally recognized for its practicality and value within the compact MPV segment.
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