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Kia Carens Rondo II F L 2.0 CRDi 2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2012 Engine Code: D4EA (2.0 CRDi VGT) 👋 Introduction Market Position Segment: Compact Multi-Purpose Vehicle...
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Kia Carens Rondo II F L 2.0 CRDi 2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Model Variant:
F L
Year:
2012
Engine Code:
D4EA (2.0 CRDi VGT)
👋 Introduction
Market Position
Segment:
Compact Multi-Purpose Vehicle (MPV)
Target Audience:
Families and individuals seeking versatile, practical, and cost-effective transportation.
Competitive Analysis
Key Competitors 2012:
Ford C-Max, Renault Scénic, Citroën C4 Picasso, Volkswagen Touran, Chevrolet Orlando, Mazda 5.
Key Features
Vehicle Attributes:
Spacious interior, flexible seating configurations, fuel-efficient diesel engine option, value-oriented pricing.
Manual Value Proposition:
Empowers owners and technicians with comprehensive knowledge for accurate diagnosis, maintenance, and repair, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for Kia Carens Rondo II F L 2.0 CRDi models.
Page Count
Pages:
Extensive (estimated 1500-2500+ pages for a full factory service manual)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control, turbocharging.
Drivetrain Systems:
Manual and Automatic Transmission, Clutch, Drive Shafts, Differentials, Axles.
Chassis Systems:
Suspension (front and rear), Steering, Brakes (hydraulic, ABS, EBD), Wheels, Tires.
Electrical Systems:
Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment.
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system, safety restraints (airbags, seatbelts).
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, fault code identification (OBD-II), wiring diagrams for diagnostics.
Repair Procedures:
Step-by-step repair instructions for major components, including engine overhaul, transmission rebuild, brake system repair, suspension component replacement.
Adjustment Procedures:
Wheel alignment, parking brake adjustment, clutch pedal adjustment, idle speed adjustment.
Torque Specifications:
Detailed torque values for all critical fasteners across various systems.
Technical Depth
Depth:
Professional-level repair and diagnostic information suitable for certified technicians and experienced DIY mechanics.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Trouble Shooting Charts:
Detailed charts correlating symptoms to potential causes and diagnostic steps.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans or digital creation, ensuring clarity of text, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Searchability
Search Functionality:
Likely text-searchable PDF, allowing quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-cylinder, In-line Turbocharged Diesel
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
17.3:1
Valve Train:
DOHC, 16 Valves
Power Output:
Approx. 140 PS (138 hp; 103 kW) at 4000 rpm
Torque Output:
Approx. 305 Nm (225 lb-ft) at 1800-2500 rpm
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) with Turbocharger and Intercooler
Fuel Type:
Diesel
Emission Control:
Euro 4 compliant (likely), Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present depending on market.
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch (for manual)
Transmission Fluid Spec:
Refer to manual for specific fluid type (e.g., GL-4 or GL-5 for manual, ATF SP-III or equivalent for automatic).
📐 Dimensions
Exterior
Length:
Approx. 4525 mm
Width:
Approx. 1790 mm
Height:
Approx. 1645 mm
Wheelbase:
Approx. 2750 mm
Interior
Seating Capacity:
5 or 7 Seats (depending on configuration)
Cargo
Cargo Volume Seats Up:
Varies significantly with 3rd-row usage (detailed in manual).
Weights
Curb Weight:
Approx. 1600-1750 kg (depending on transmission and trim)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to NHTSA or Euro NCAP for specific model year ratings if available. The Rondo II generally received average to good ratings for its class.
Active Features
Braking System:
Front ventilated discs, Rear solid discs (likely), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).
Stability Control:
Electronic Stability Control (ESC) likely standard or optional on higher trims.
Traction Control:
Traction Control System (TCS) often paired with ESC.
Passive Features
Airbags:
Front driver and passenger airbags, side airbags, curtain airbags (depending on trim).
Seatbelts:
3-point seatbelts with pretensioners, ISOFIX child seat anchor points.
💡 Technology Features
Infotainment
System Features:
Optional audio systems with CD player, MP3 compatibility, auxiliary input. Higher trims may include satellite navigation, Bluetooth connectivity, and steering wheel audio controls.
Driver Assistance
Features:
Cruise control (likely), parking sensors (optional on some trims), rear-view camera (optional on some trims).
Connectivity
Interface:
Auxiliary input jack (3.5mm), USB port (optional), Bluetooth hands-free calling and audio streaming (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (subject to driving conditions). Refer to manual for exact specification.
Air Filter Replacement:
Every 30,000 km (18,600 miles) or as needed.
Fuel Filter Replacement:
Diesel fuel filter typically recommended every 45,000 km (28,000 miles) or as per manual.
Timing Belt Or Chain:
This engine uses a timing chain, which is generally maintenance-free, but requires inspection for wear and noise.
Fluid Specifications
Engine Oil Spec:
API CI-4 or ACEA B4/C3 compliant, SAE 5W-30 or 5W-40 synthetic diesel engine oil.
Coolant Spec:
Ethylene glycol-based coolant with silicate inhibitors. Refer to manual for specific Kia specification (e.g., Long Life Coolant).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Potential for EGR valve clogging, turbocharger issues (e.g., variable geometry mechanism), swirl flap actuator failure in intake manifold, glow plug issues, DPF regeneration problems if short trips are common.
Recommended Checks:
Regularly check turbocharger hoses for leaks, inspect EGR valve for carbon buildup, monitor for diesel particulate filter warning lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea.
Model Evolution
Generation:
Second generation (UN) Carens/Rondo, produced from 2006-2012 (with facelift).
Production
Production Years:
2006-2012 (This manual specifically covers the 2012 model year).
Manufacturing Locations:
Primarily South Korea (Hwaseong), but potentially other global assembly plants.
🏆 Awards & Recognition
Recognitions
Awards:
The Kia Carens/Rondo series has received various awards for value and practicality in different markets. Specific awards for the 2012 model year may be market-dependent.
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