Kia Carnival 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carnival Year: 2005 Market Designation: North America (Sedona), Global (Carnival) Codes Chassis Code: VQ 👋 Introduction Market Position Segment: Minivan / MPV (Multi-Purpose...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Carnival

Year:

Market Designation:

North America (Sedona), Global (Carnival)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Minivan / MPV (Multi-Purpose Vehicle)

Positioning:

Affordable, family-oriented people mover offering spacious interior and practicality

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Windstar

Key Features

Body Style:

Sliding rear doors, multiple seating configurations, ample cargo space

Powertrain Options:

V6 engine for strong performance and towing capability

Value Proposition:

Good value for money compared to more premium competitors

📋 Manual Details

Coverage Areas

Regions Covered:

Global

Trim Levels Covered:

All available trim levels for the 2005 model year

Page Count

Estimated Pages:

Hundreds (specific count not provided, but described as 'complete' and 'hundreds of pages')

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Exhaust System, Cooling System, Ignition System, Starting System, Charging System, Drivetrain (including transmission and axles)

Chassis:

Suspension (front and rear), Steering System, Brake System (including ABS), Wheels and Tires

Electrical:

Body Electrical Systems, Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), Engine Control Module (ECM) and related sensors, Powertrain Control Module (PCM)

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Sunroof (if equipped), Body Hardware and Fasteners

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting

Repair:

Step-by-step repair procedures for all major systems and components, including disassembly, inspection, repair, and reassembly

Overhaul:

Detailed overhaul procedures for engine and transmission

Installation:

Installation procedures for replacement parts and major components

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems

Technical Depth

Depth:

Comprehensive, ranging from basic maintenance to advanced diagnostics and complete component overhaul

Torque Specifications:

Detailed torque specifications for all critical fasteners

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely searchable text content within the PDF

Print Quality

Quality:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Recommendation:

Digital (downloadable); printing allows for various binding options (e.g., comb binding, three-ring binder)

Paper Type

Paper Recommendation:

Standard printer paper for home/shop printing

⚙️ Engine Specifications

Primary Engine

Engine Code:

VQ35DE (3.5L V6)

Engine Type:

Naturally Aspirated V6, 24-Valve, DOHC (Dual Overhead Camshaft)

Displacement:

3.5 Liters (3498 cc)

Bore X Stroke:

95.5 mm x 81.4 mm

Compression Ratio:

9.7:1

Horsepower Net:

Approx. 200-204 hp @ 5500-5800 rpm (market dependent)

Torque Net:

Approx. 217-220 lb-ft @ 3500-3700 rpm (market dependent)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Fuel Tank Capacity:

Approx. 20.0 US gallons (76 liters)

🔧 Transmission

Standard

Type:

5-Speed Automatic Transmission

Optional

Type:

Not applicable for this model year

Features

Shifting Modes:

Electronically Controlled Transmission with Overdrive

Fluid Type:

Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification and part number)

Fluid Capacity:

Refer to manual for specific capacity, typically around 9-10 quarts for complete fill

📐 Dimensions

Exterior

Length:

Approx. 195.1 inches (4955 mm)

Width:

Approx. 78.3 inches (1989 mm)

Height:

Approx. 67.7 inches (1720 mm)

Wheelbase:

Approx. 118.1 inches (3000 mm)

Front Track:

Approx. 65.6 inches (1666 mm)

Rear Track:

Approx. 65.9 inches (1674 mm)

Interior

Passenger Volume:

Approx. 160.0 cu ft (4531 liters)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 24.1 cu ft (682 liters)

Cargo Volume Behind 2Nd Row:

Approx. 75.1 cu ft (2127 liters)

Cargo Volume Behind 1St Row:

Approx. 140.0 cu ft (3965 liters)

Weights

Curb Weight:

Approx. 4300-4600 lbs (1950-2087 kg), varies by trim and options

Gross Vehicle Weight Rating:

Refer to vehicle placard, typically around 5800-6000 lbs (2630-2721 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (Driver), 4-Star (Passenger) for the first generation, applicable to 2005 model (verify specific test results)

NHTSA Side Impact Crash Test:

4-Star (Front), 4-Star (Rear) for the first generation, applicable to 2005 model (verify specific test results)

IIHS Front Offset:

'Acceptable' to 'Good' depending on specific year and testing parameters for first generation (verify specific test results)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Standard front airbags, optional side-impact airbags

Seatbelts:

3-point seatbelts for all occupants, pretensioners and load limiters for front seats

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system in second-row seats

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, available premium audio systems, steering wheel audio controls on higher trims

Navigation:

Optional factory navigation system on higher trim levels

Driver Assistance

Parking Sensors:

Available rear parking assist sensors

Connectivity

Auxiliary Input:

Likely not standard; may be available as an aftermarket option or on higher trims

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,750 miles (6,000 km) or 3 months for severe driving, 7,500 miles (12,000 km) or 6 months for normal driving (refer to manual for definitive schedule)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed based on driving conditions

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (refer to manual)

Timing Belt Replacement:

This engine uses a timing CHAIN, not a belt, requiring no scheduled replacement under normal operating conditions. Refer to manual for inspection recommendations.

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or as per manual's severe service schedule

Fluid Specifications

Engine Oil:

SAE 5W-30, API SM or higher (verify with manual for specific API service category and viscosity grade)

Coolant:

Hyundai/Kia Long Life Coolant (or equivalent OAT - Organic Acid Technology), mixture 50/50 with distilled water

Brake Fluid:

DOT 3 or DOT 4 (verify with manual)

Known Issues

Common Problems:

Transmission issues (shifting problems, fluid leaks), AC system failures, some electrical gremlins, exhaust manifold cracks, timing chain tensioner noise (less common but possible)

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Corporation (South Korea)

Model Evolution

Generation:

First Generation (VQ)

Production Start:

1997 (globally)

Facelift Year:

2006 (second generation launched)

Production

Manufacturing Locations:

Hwaseong, South Korea; Gwangju, South Korea; also assembled in Malaysia and Vietnam

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The first generation Carnival received varied safety ratings from IIHS; refer to specific year test results for definitive recognition.

Ratings

Consumer Reports Reliability:

Reliability ratings varied for this generation; consult historical Consumer Reports data for specific year performance.