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Kia Carnival 1999 Workshop Service Repair Manual
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Basic Information Identification Make: Kia Model: Carnival Year: 1999 Codes Platform Code: VQ Chassis Code: KCAR Introduction Market Position Segment: Full-size Minivan Target Audience: Families, fleet operators, DIY mechanics seeking...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Carnival |
| Year: | 1999 |
| Codes | |
| Platform Code: | VQ |
| Chassis Code: | KCAR |
| Introduction | |
| Market Position | |
| Segment: | Full-size Minivan |
| Target Audience: | Families, fleet operators, DIY mechanics seeking detailed repair and maintenance information. |
| Competitive Analysis | |
| Competitors 1999: | Dodge Grand Caravan, Chrysler Town & Country, Ford Windstar, Honda Odyssey, Toyota Sienna |
| Key Features Vehicle | |
| Unique Selling Points: | Spacious interior, versatile seating configurations, value proposition within its segment. |
| Key Features Manual | |
| Value Proposition: | Provides comprehensive factory-level repair and maintenance data, crucial for accurate and efficient servicing. |
| Manual Details | |
| Coverage Areas | |
| Body Style: | Minivan |
| Market Region: | Global (specific regional variations may apply) |
| Page Count | |
| Total Pages: | Hundreds (estimated 800-1200 pages for comprehensive factory manual) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine, Fuel System, Exhaust System, Transmission, Drivetrain |
| Chassis: | Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires |
| Electrical: | Ignition System, Charging System, Starting System, Lighting, Instrumentation, Power Accessories, Body Electrical |
| Body: | Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seating Systems, HVAC System |
| Procedures Included | |
| Maintenance: | Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections |
| Troubleshooting: | Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Electrical Schematics Analysis |
| Repair: | Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Repair, Electrical Component Diagnosis and Repair |
| Specifications: | Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications |
| Technical Depth | |
| Depth: | Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed electrical diagrams and diagnostic procedures. |
| Manual Specifications | |
| File Format | |
| Quality: | High-resolution PDF, ensuring clarity and readability of text and diagrams. |
| Searchability: | Likely text-searchable for quick access to specific topics. |
| Print Quality | |
| Printability: | Designed for full or partial printing, allowing users to create physical copies of relevant sections. |
| Binding Type | |
| Digital Binding: | N/A (Digital Download) |
| Paper Type | |
| Digital Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | G6BA (2.5L V6) |
| Engine Type: | Naturally Aspirated, SOHC V6 |
| Displacement: | 2.5 Liters (2493 cc) |
| Performance | |
| Horsepower: | Approx. 165 hp @ 6000 rpm (US Market spec) |
| Torque: | Approx. 170 lb-ft @ 4000 rpm (US Market spec) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline |
| Engine Management | |
| ECU Type: | Kia Electronic Control Unit (ECU) - Specific part number varies by region and options. |
| Engine Mechanical | |
| Bore X Stroke: | 81.6 mm x 81.0 mm (estimated) |
| Compression Ratio: | 9.4:1 (estimated) |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed Automatic |
| Optional | |
| Transmission Type: | 5-speed Manual (less common in some markets) |
| Features | |
| Automatic Features: | Electronically controlled, lock-up torque converter |
| Fluid Specifications | |
| Automatic Transmission Fluid: | Kia Genuine ATF SP-III or equivalent (refer to manual for exact spec) |
| Fluid Capacities | |
| Automatic Transmission Capacity: | Approx. 7.5 Liters (total fill) |
| Dimensions | |
| Exterior | |
| Length: | 4705 mm (185.2 in) |
| Width: | 1950 mm (76.8 in) |
| Height: | 1740 mm (68.5 in) |
| Wheelbase: | 2800 mm (110.2 in) |
| Weights | |
| Curb Weight: | Approx. 1900-2050 kg (depending on configuration) |
| Gross Vehicle Weight Rating: | Varies by configuration, consult vehicle placard. |
| Interior | |
| Seating Capacity: | 7 or 8 passengers |
| Cargo | |
| Cargo Volume Seats Up: | Varies by seat configuration; refer to manual for specific figures. |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test: | Refer to specific model year NHTSA reports; generally designed to meet 1999 safety standards. |
| IIHS Crash Test: | Refer to specific model year IIHS reports. |
| Active Features | |
| ABS: | Available Anti-lock Braking System (ABS) |
| Passive Features | |
| Airbags: | Driver and Front Passenger Airbags |
| Seatbelts: | 3-point seat belts with pretensioners for front seats, 3-point for rear seats. |
| Structural | |
| Body Construction: | Unibody construction with integrated safety cage. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM/Cassette with optional CD player. Speaker configuration varies by trim. |
| Display: | Basic analog gauges, climate control displays, and indicator lights. No integrated navigation or advanced color screens. |
| Driver Assistance | |
| Cruise Control: | Available cruise control system. |
| Parking Assistance: | Rear parking sensors were not a common factory option for this model year. |
| Connectivity | |
| Auxiliary Input: | Not typically equipped with factory auxiliary audio input or USB ports. |
| Climate Control | |
| HVAC System: | Manual or Automatic Climate Control with rear HVAC vents and fan speed control. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). |
| Air Filter Replacement: | Every 15,000 miles or 12 months. |
| Spark Plug Replacement: | Every 60,000 miles (recommend specific plug type from manual). |
| Timing Belt Replacement: | Refer to manual. Some V6 engines of this era used timing belts that required replacement around 90,000-100,000 miles. Crucial for preventing catastrophic engine damage. |
| Fluid Specifications | |
| Engine Oil Type: | API SJ or higher, SAE 5W-30 or 5W-40 (refer to manual for specific viscosity based on temperature). |
| Engine Oil Capacity: | Approx. 4.5 Liters (with filter change) |
| Coolant Type: | Ethylene Glycol based coolant, protected to -37°C (-35°F). Refer to manual for specific Kia coolant specification or compatible type. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. |
| Power Steering Fluid: | Kia Genuine Power Steering Fluid or Dexron III ATF (refer to manual). |
| Known Issues | |
| Common Wear Items: | CV joints, ball joints, tie rod ends, wheel bearings due to vehicle weight and typical usage. |
| Engine Potential Issues: | Premature wear on timing belt tensioner and water pump if not replaced at recommended intervals; potential for oil leaks from valve cover gaskets. |
| Transmission Potential Issues: | Slipping or harsh shifting in automatic transmissions may indicate worn clutches or solenoids, often exacerbated by infrequent fluid changes. |
| Electrical Potential Issues: | Corrosion on connectors, faulty window regulators, and HVAC blower motor issues are not uncommon in vehicles of this age. |
| Vehicle History | |
| Brand Heritage | |
| Kia History: | Kia Corporation, founded in 1944, has a long history in Korean automotive manufacturing, diversifying from bicycles to trucks and eventually passenger vehicles. Entering the global market in the early 1990s. |
| Model Evolution | |
| Carnival Introduction: | The Kia Carnival (known as Sedona in North America) was introduced in 1998 as Kia's first minivan, aiming to capture a share of the growing family vehicle market. |
| First Generation: | The 1999 model represents the first generation (VQ) of the Kia Carnival, characterized by its distinctive styling for the era and a focus on interior space and practicality. |
| Production | |
| Manufacturing Plant: | Primarily manufactured in South Korea (e.g., Hwaseong Plant). |
| Production Years | |
| Generation 1 Years: | 1998-2005 |
| Awards & Recognition | |
| Recognitions | |
| Early Reviews: | The Carnival received mixed reviews upon its launch, often praised for its value and interior space but criticized for ride quality and engine refinement compared to established competitors. |
| Ratings | |
| Value For Money: | Consistently marketed as a budget-friendly alternative in the minivan segment. |
| Certifications | |
| Emissions Compliance: | Meets Federal emissions standards for the 1999 model year. |