Segment:
Full-size Minivan. Competed against vehicles like the Honda Odyssey, Toyota Sienna, and Dodge Grand Caravan. Positioned as a value-oriented, versatile family hauler with a focus on space and comfort.
Strengths:
Spacious interior, available AWD (on some trims), competitive pricing. The 2005 model year represents the second generation, offering improved styling and features over its predecessor.
Features:
Sliding rear doors, flexible seating configurations, available rear-seat entertainment system, and a comfortable ride for long journeys. The manual provides the technical foundation for maintaining these features.
Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Chassis, Maintenance, Troubleshooting, Diagnostics, Specifications.
Pages:
Extensive (Specific number not provided in product info, but typical for comprehensive service manuals covering all systems).
Type:
Service and Repair Manual
Format:
Digital Download (Likely PDF)
Powertrain:
Detailed coverage of 3.5L V6 Lambda G6CU and 2.7L V6 Delta G6BA engines, including timing belt service, fuel injection system diagnostics, lubrication, cooling, and exhaust systems. Covers automatic transmission (4-speed H-Matic) operation, diagnostics, and repair.
Chassis:
Comprehensive sections on front and rear suspension (struts, control arms, bushings), steering system (rack and pinion, power steering), and braking system (disc and drum, ABS diagnostics, parking brake).
Electrical:
In-depth electrical schematics, component locations, wiring diagrams for engine control, lighting, power accessories, HVAC controls, safety systems (SRS), and entertainment systems.
Maintenance:
Scheduled maintenance tasks, oil and filter changes, fluid level checks and top-offs, tire rotation, brake inspection, belt replacement, and spark plug replacement intervals.
Repair:
Step-by-step repair procedures for major components including engine assembly/disassembly, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, and body panel repair.
Diagnostics:
Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. Includes diagnostic trouble codes (DTCs) and recommended diagnostic procedures using scan tools.
Depth:
Comprehensive, covering everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, electrical system troubleshooting, and bodywork diagnostics. Suitable for DIY mechanics and professional technicians.
Format:
Digital (PDF). Optimized for easy viewing and printing. Searchable text allows for quick access to specific information.
Quality:
High-resolution diagrams, schematics, and illustrations for clarity. Text is sharp and readable.
Binding:
Not applicable for digital format. If a printed version were available, it would likely be a coil-bound or paperback format for ease of use in a workshop.
Paper:
Not applicable for digital format. Printed manuals typically use durable, coated paper to withstand workshop conditions.
Engine 1:
3.5L SOHC V6 (Lambda G6CU)
Engine 1 Displacement:
3497 cc (3.5 Liters)
Engine 1 Hp:
Approximately 195-200 hp @ 5500 rpm (depending on specific market tuning)
Engine 1 Torque:
Approximately 217-220 lb-ft @ 3000-3500 rpm
Engine 2:
2.7L SOHC V6 (Delta G6BA)
Engine 2 Displacement:
2656 cc (2.7 Liters)
Engine 2 Hp:
Approximately 175-180 hp @ 5500 rpm
Engine 2 Torque:
Approximately 180-185 lb-ft @ 3000-3500 rpm
Compression Ratio 3.5L:
9.3:1
Bore Stroke 3.5L:
91.5 mm x 88.0 mm
System Type:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (Minimum)
Transmission Type:
4-Speed Automatic (4-H/Tronic)
Optional Transmission:
Not typically offered for this model year, primarily automatic.
Transmission Fluid Spec:
Kia/Hyundai SPIII Automatic Transmission Fluid (ATF) or equivalent.
Transmission Fluid Capacity:
Approximately 7.0 - 7.5 Liters (14.7 - 15.8 Pints) for a dry fill, check manual for specific drain/refill capacity.
Length:
Approximately 197.4 inches (5015 mm)
Width:
Approximately 78.4 inches (1990 mm)
Height:
Approximately 67.1 inches (1705 mm)
Wheelbase:
Approximately 118.1 inches (3000 mm)
Cargo Volume Behind 3Rd Row:
Varies by configuration, typically around 20-30 cubic feet
Cargo Volume With 3Rd Row Folded:
Significantly increased, potentially over 70 cubic feet
Curb Weight:
Approximately 4,200 - 4,500 lbs (1905 - 2041 kg), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Around 5,800 - 6,000 lbs (2630 - 2722 kg)
Towing Capacity:
Typically rated for 3,500 lbs (1588 kg) when properly equipped with a trailer brake controller.
NHTSA Front Impact Driver:
4 Stars (2005 model year testing)
NHTSA Front Impact Passenger:
4 Stars (2005 model year testing)
IIHS Front Offset Tf:
Good (2005 model year testing)
IIHS Side Impact Tf:
Acceptable (2005 model year testing, especially without side airbags)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Electronic Stability Control (ESC) or Traction Control System (TCS) on some trims.
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional front side-impact airbags and available full-length side curtain airbags on higher trims.
Seatbelts:
3-point seat belts for all seating positions, with pre-tensioners and load limiters for front occupants.
Infotainment System:
Standard AM/FM/CD player. Higher trims may offer premium audio systems and optional rear-seat entertainment (RSE) screens. Manual covers basic system operation and fuse locations.
Driver Assistance Features:
Features were more basic in 2005. Key driver assistance includes ABS, and optional ESC/TCS. Cruise control is standard on most trims.
Connectivity Options:
Limited by modern standards. Primarily relies on standard audio inputs. Auxiliary inputs or Bluetooth were not common for this model year. Manual details the wiring for the audio system.
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions. Refer to manual for severe vs. normal service.
Engine Oil Type:
API SN or ILSAC GF-5 certified 5W-20 or 5W-30 viscosity grade synthetic or conventional motor oil.
Engine Oil Capacity:
Approximately 4.5 - 5.0 Quarts (4.3 - 4.7 Liters) with filter change for the 3.5L V6. Check manual for exact capacity.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect annually, replace as needed or every 15,000 - 20,000 miles (24,000 - 32,000 km).
Spark Plug Replacement:
Platinum or Iridium spark plugs typically recommended for 60,000 to 100,000 miles (96,000 to 160,000 km) depending on plug type and manufacturer recommendation.
Timing Belt Replacement 3.5L:
Crucial item: Every 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage. The manual details the procedure and related component checks (tensioner, idler pulleys).
Coolant Type:
Ethylene glycol based coolant, meeting Kia specification MS-591-08 (typically a pink or red long-life coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or Dexron III/Mercon ATF.
Common Issue 1:
Timing belt replacement is critical for the 3.5L V6; neglecting this can lead to severe engine damage. The manual covers its replacement thoroughly.
Common Issue 2:
Potential for minor oil leaks from valve cover gaskets or crankshaft seals. Manual provides seal replacement procedures.
Common Issue 3:
HVAC blower motor failures or resistor issues can occur; electrical diagrams in the manual help diagnose these.
Common Issue 4:
Rear liftgate struts may weaken over time. The manual can guide on replacement.
Brand Focus:
Kia, as a division of Hyundai Motor Group, has established itself as a provider of reliable and value-oriented vehicles. The Carnival/Sedona represents their entry and commitment to the minivan segment.
Generation 2:
The 2005 model year is part of the second generation (VQ), introduced for the 2002 model year. This generation offered a significant redesign with more refined styling, improved safety, and enhanced features, moving away from the boxier first generation.
Manufacturing Location:
Primarily manufactured in South Korea (Gwangmyeong Assembly Plant).
Production Years:
Second generation (VQ) production ran from 2002 to 2005 (model years).