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Kia Cerato 2010-2012 Service Repair Workshop Manual
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Basic Information Identification Make: Kia Model: Cerato Generation: Second Generation (TD) Model Years Covered: 2010, 2011, 2012 Codes Platform Code: TD Introduction Market Position Positioning: The Kia Cerato (also known...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Cerato |
| Generation: | Second Generation (TD) |
| Model Years Covered: | 2010, 2011, 2012 |
| Codes | |
| Platform Code: | TD |
| Introduction | |
| Market Position | |
| Positioning: | The Kia Cerato (also known as Forte in some markets) is a compact/small family car that competed in a highly contested segment against models like the Honda Civic, Toyota Corolla, and Mazda 3. It offered a balance of value, features, and styling. |
| Competitive Analysis | |
| Competitors: | Honda Civic, Toyota Corolla, Mazda 3, Hyundai Elantra, Ford Focus, Chevrolet Cruze, Nissan Sentra. |
| Key Features | |
| Manual Value Proposition: | Provides dealer-level diagnostic and repair information for DIY enthusiasts and independent mechanics, enabling significant cost savings on maintenance and repairs. |
| Manual Usability | |
| Ease Of Use: | Features clear, concise text, step-by-step instructions, diagrams, illustrations, and wiring schematics designed for ease of understanding for users with basic mechanical skills. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | North America, Europe, Asia, Australia |
| Page Count | |
| Estimated Page Count: | Extensive (typically 1000+ pages for full workshop manuals) |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder head, block, crankshaft, camshaft, pistons, connecting rods, lubrication system, cooling system, timing system, seals and gaskets. |
| Engine Electrical: | Ignition system, starting system, charging system, engine control unit (ECU), sensors (crankshaft position, camshaft position, knock, O2, MAF/MAP), actuators (injectors, ignition coils), wiring diagrams. |
| Emission Control: | Catalytic converter, EGR system, EVAP system, emission control sensors and actuators, diagnostic trouble codes (DTCs) related to emissions. |
| Fuel System: | Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, intake manifold, throttle body, evaporative emissions (EVAP) control. |
| Clutch System: | Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, clutch pedal assembly, hydraulic lines. |
| Manual Transaxle: | Gearbox assembly, gear sets, synchronizers, shift forks, bearings, seals, clutch release mechanism, transaxle fluid specifications. |
| Automatic Transaxle: | Torque converter, planetary gear sets, clutch packs, brake bands, hydraulic control system, valve body, transmission control unit (TCU), ATF specifications, transmission cooler. |
| Driveshaft And Axle: | Front and rear driveshafts, constant velocity (CV) joints, axles, differential (if applicable), axle seals, bearings. |
| Suspension System: | Front suspension (struts, springs, control arms, ball joints, sway bar), rear suspension (shock absorbers, springs, trailing arms, multi-link setup), wheel bearings, hub assemblies. |
| Steering System: | Steering gear/rack and pinion, power steering pump (hydraulic or electric), steering column, tie rods, power steering fluid specifications. |
| Restraint System: | Airbags (driver, passenger, side, curtain), seat belts, pretensioners, airbag control module (ACM), occupant classification system. |
| Brake System: | Front and rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, ABS system (sensors, module, hydraulic unit), brake fluid specifications, parking brake. |
| Body Interior Exterior: | Body panels, doors, hood, trunk lid, bumpers, glass, trim pieces, interior panels, seats, dashboard, headliner, floor mats, weatherstripping. |
| Body Electrical: | Lighting (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, body control module (BCM), fuses, relays, wiring diagrams for body circuits. |
| HVAC: | Heating system, ventilation system, air conditioning system (compressor, condenser, evaporator, receiver-drier, expansion valve/orifice tube), refrigerant type and charge, cabin air filter, HVAC controls. |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks and changes, spark plug replacement, air filter replacement, brake pad/rotor replacement, coolant flushes, belt inspection/replacement. |
| Troubleshooting: | Diagnostic procedures for various systems, identification of common problems, use of scan tools, symptom-based troubleshooting guides. |
| Repair: | Step-by-step instructions for component removal, installation, and adjustment across all covered systems. Includes torque specifications, special tool requirements. |
| Diagnostics: | Detailed diagnostic flowcharts, fault code explanations, sensor data analysis, electrical circuit testing. |
| Wiring Schematics: | Comprehensive electrical wiring diagrams for all vehicle systems, including component identification and connection points. |
| Technical Depth | |
| Depth: | Comprehensive. Covers basic maintenance to advanced engine and transmission overhauls, electrical diagnostics, and body repairs. Suitable for professional mechanics and skilled DIY enthusiasts. |
| Manual Specifications | |
| File Format | |
| Compatibility: | Compatible with all versions of Windows and Mac operating systems. |
| Print Quality | |
| Printability: | Printable: All pages are printable, allowing users to create hard copies for workshop use. |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | Common engines for this generation include the 1.6L Gamma I4 and the 2.0L Beta II or Theta II I4. Specific market variations may exist. |
| Performance | |
| Typical Horsepower Range: | Approx. 110-160 HP (depending on engine variant and market). |
| Typical Torque Range: | Approx. 105-145 lb-ft (depending on engine variant and market). |
| Fuel System | |
| Injection Type: | Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on engine and trim level. |
| Maintenance | |
| Timing Belt Or Chain: | Typically uses a timing chain for both 1.6L and 2.0L engines in this generation, eliminating the need for periodic belt replacement but still requiring inspection. |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed or 6-speed manual transaxle. |
| Optional | |
| Optional Transmission: | 4-speed or 6-speed automatic transaxle. |
| Features | |
| Automatic Features: | May include Sportmatic (sequential shift) functionality on some automatic models. |
| Fluid Specs | |
| Manual Transaxle Fluid: | Refer to manual for specific API GL-4 or GL-5 gear oil viscosity (e.g., 75W-90). |
| Automatic Transaxle Fluid: | Kia Genuine ATF SP-III or equivalent is commonly specified. Check manual for exact type and capacity. |
| Dimensions | |
| Exterior | |
| Body Styles: | Sedan, Hatchback (5-door). |
| Weights | |
| Curb Weight Range: | Approximately 2,700 - 3,000 lbs (1,225 - 1,360 kg) depending on body style and equipment. |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | Generally received good safety ratings from NHTSA and IIHS in its class for the period. Specific scores vary by test year and configuration. |
| Active Features | |
| Active Safety Systems: | Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Electronic Stability Control (ESC) often standard or available. |
| Passive Features | |
| Passive Safety Features: | Front airbags, side airbags, curtain airbags, active front head restraints, front and rear crumple zones. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Base models typically featured a basic AM/FM/CD/MP3 player with auxiliary input. Higher trims could offer Bluetooth connectivity, USB ports, and upgraded audio systems. |
| Driver Assistance | |
| Driver Assistance Systems: | Limited advanced driver-assistance systems (ADAS) for this model year compared to contemporary vehicles. Primarily relies on active safety features like ABS, ESC, and TCS. |
| Connectivity | |
| Connectivity Options: | Bluetooth for hands-free calling and audio streaming was available on higher trim levels. USB and Aux inputs for audio devices. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specifics). |
| Air Filter Replacement: | Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving environment. Inspect at every oil change. |
| Cabin Air Filter Replacement: | Typically every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Essential for cabin air quality. |
| Spark Plug Replacement: | Intervals vary significantly by plug type (copper, platinum, iridium). Iridium plugs often last 100,000+ miles. Check manual for specified type and interval. |
| Fluid Specifications | |
| Engine Oil Type: | API SN or higher, ILSAC GF-5 or higher. Viscosity typically 5W-20 or 5W-30. Consult manual for exact specification. |
| Coolant Type: | Ethylene glycol based coolant. Typically a long-life silicate-free formula (e.g., HOAT or OAT). Consult manual for specific color and type. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid. |
| Known Issues | |
| Common Complaints: | Some reported issues can include premature wear of certain suspension components, occasional power window regulator failures, and potential for engine oil consumption on some specific engine variants if not properly maintained. |
| Diagnostic Challenges: | Electrical gremlins, particularly in body electrical systems, can sometimes be challenging to diagnose without detailed wiring diagrams, which this manual provides. |
| Vehicle History | |
| Brand Heritage | |
| Brand Identity: | Kia, part of the Hyundai Motor Group, has established itself as a manufacturer offering value-driven vehicles with improving quality, design, and technology. |
| Model Evolution | |
| Second Generation Debut: | The second generation Cerato (TD) was launched in 2008/2009, replacing the first generation (LD). This generation brought a more modern design, improved interior quality, and enhanced powertrains. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in South Korea. Also produced in other Kia plants globally depending on market. |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | The Cerato (Forte) has historically received good safety scores from organizations like IIHS (Top Safety Pick) and NHTSA in various configurations and model years. |