2004 KIA Optima Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Kia Model: Optima Year: 2004 Codes Platform: GD Generation Generation: Second Generation (MS) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Competitive Analysis Key Competitors...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Optima

Year:

Codes

Platform:

Generation

Generation:

Second Generation (MS)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan

Competitive Analysis

Key Competitors 2004:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu

Key Features

Model Selling Points:

Value for money, comfortable ride, spacious interior, improving reliability, stylish design

Manual Value Proposition

Target Audience:

DIY mechanics, independent repair shops, Kia enthusiasts, fleet maintenance

📋 Manual Details

Coverage Areas

Engine Coverage:

2.4L (G4JS), 2.7L (G6BA) gasoline engines

Transmission Coverage:

4-speed automatic transmission (F4A51), 5-speed manual transmission (M5HF2)

Chassis Coverage:

Front suspension (MacPherson strut), Rear suspension (Multi-link beam), Steering system (Hydraulic power steering), Brake system (Front ventilated discs, Rear solid discs), ABS, Traction Control System (TCS)

Electrical Coverage:

Engine control systems, Body control modules, Powertrain control modules, Climate control systems, Audio systems, Lighting systems, SRS airbag systems, Anti-theft systems, Wiring diagrams

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Official Factory Service & Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely PDF or proprietary application)

File Format Details:

Searchable PDF, potentially requiring specific software for access and viewing

Print Quality

Print Quality Suitability:

Suitable for high-quality printing of individual sections or the entire manual

Binding Type

Binding Type If Printed:

Not applicable for software, but factory manuals are typically perfect-bound or spiral-bound

Paper Type

Paper Type If Printed:

Not applicable for software, but factory manuals use durable, high-gloss paper

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine diagnostics

Transmission Systems:

Automatic transmission service, manual transmission service, clutch system, driveline components

Brakes And Suspension:

Brake system overhaul, ABS diagnostics, suspension component replacement, steering system repair

Electrical And Electronics:

Instrument cluster, power windows, power locks, lighting, audio, comfort controls, advanced diagnostics for ECUs, wiring diagrams

Body And Interior:

Body panel repair, interior trim removal/installation, HVAC system service, seats, safety restraints

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing procedures

Repair Procedures:

Engine component overhaul (e.g., cylinder head, pistons), transmission rebuilds, brake caliper replacement, suspension arm replacement, electrical component repair

Calibration And Adjustment:

Throttle body cleaning and relearn, idle speed adjustments, wheel alignment specifications

Technical Depth

Diagnostic Depth:

Advanced diagnostic procedures including signal tracing, component testing, and ECU parameter analysis

Repair Depth:

Detailed step-by-step repair instructions, torque specifications, special tool requirements, and component tolerances for complete rebuilds

Wiring Diagrams Quality:

Comprehensive, color-coded wiring diagrams with component locations and connector pinouts

⚙️ Engine Specifications

Primary Engine

2.4L Engine Code:

2.4L Engine Type:

Inline-4, DOHC, 16-valve

2.4L Displacement:

2351 cc (143.5 cu in)

2.4L Bore X Stroke:

86.7 mm x 97.0 mm

2.4L Compression Ratio:

9.5:1

2.4L Horsepower:

144 hp @ 5500 rpm

2.4L Torque:

152 lb-ft @ 4000 rpm

Optional Engine

2.7L Engine Code:

2.7L Engine Type:

V6, DOHC, 24-valve

2.7L Displacement:

2656 cc (162.1 cu in)

2.7L Bore X Stroke:

86.7 mm x 75.0 mm

2.7L Compression Ratio:

9.6:1

2.7L Horsepower:

170 hp @ 5500 rpm

2.7L Torque:

181 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (M5HF2)

Optional

Optional Transmission:

4-speed Automatic Transmission (F4A51) with Shiftronic

Features

Automatic Transmission Features:

Electronically controlled, adaptive shift logic, lock-up torque converter

Fluid Specifications

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent (e.g., Dexron III/Mercon equivalent, but SP-III preferred for longevity)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 synthetic gear oil

📐 Dimensions

Exterior

Length:

187.6 inches (4765 mm)

Width:

70.5 inches (1790 mm)

Height:

57.1 inches (1450 mm)

Wheelbase:

106.3 inches (2700 mm)

Front Track:

60.6 inches (1540 mm)

Rear Track:

60.4 inches (1535 mm)

Weights

Curb Weight Approx:

3300 - 3500 lbs (1497 - 1588 kg) depending on engine and trim

Gross Vehicle Weight Rating Gvw Approx:

4500 - 4700 lbs (2041 - 2132 kg)

Towing Capacity:

Not recommended/available

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (2004 Model Year)

NHTSA Front Impact Passenger:

5 Stars (2004 Model Year)

IIHS Front Offset Crash Test:

Good (for vehicles with similar structure)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control System (TCS - optional on some trims), Electronic Brake-force Distribution (EBD)

Passive Features

Passive Safety Features:

Dual front airbags, front side-impact airbags, front and rear side-curtain airbags (optional), three-point seat belts with pretensioners, LATCH child seat anchors

💡 Technology Features

Infotainment

Infotainment System:

Standard AM/FM/CD player, optional cassette player, optional premium audio system with subwoofer

Driver Assistance

Driver Assistance Features:

Cruise control

Connectivity

Connectivity Options:

Auxiliary power outlet, cigarette lighter

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions)

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km)

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km)

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (NGK Iridium recommended for G4JS, Platimum for G6BA)

Timing Belt Replacement:

Not applicable (engines utilize a timing chain)

Fluid Specifications

Engine Oil Capacity 2.4L:

4.5 quarts (4.3 liters) with filter change (SAE 5W-30 API SN or ILSAC GF-5 recommended)

Engine Oil Capacity 2.7L:

5.0 quarts (4.7 liters) with filter change (SAE 5W-30 API SN or ILSAC GF-5 recommended)

Coolant:

50/50 mixture of Kia Genuine Antifreeze/Coolant or equivalent (ethylene glycol-based, phosphate-free) and distilled water

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Power Steering Fluid:

Kia Genuine Power Steering Fluid or Dexron III ATF

Known Issues

Common Problem 1:

CV Axle boot failure leading to joint damage

Common Problem 2:

Oil leaks from valve cover gasket or oil pan gasket

Common Problem 3:

Radiator leaks, especially at the plastic end tanks

Common Problem 4:

Automatic transmission shifting issues or 'harsh shifts'

Common Problem 5:

Front suspension noises (e.g., ball joints, sway bar links)

📚 Vehicle History

Brand Heritage

Kia History Context:

Kia Motors Corporation, a South Korean automotive manufacturer, established in 1944, known for its value-oriented vehicles and growing global presence.

Model Evolution

Optima Generation 1 Years:

2001-2006 (First Generation - MS Platform)

Optima Generation 2 Years:

2007-2010 (Second Generation - MG Platform)

Production

Manufacturing Location:

Hwaseong, South Korea (Kia's main manufacturing plant)

Model Line Notes:

The 2004 Optima represents the later part of the first generation, receiving minor updates for the model year. It shared its platform with the Hyundai Sonata.

🏆 Awards & Recognition

Recognitions

Safety Award NHTSA:

NHTSA 5-Star frontal crash safety rating

Ratings

Consumer Reports Reliability Trends:

Generally average to slightly below average reliability in its early years, with improvements noted over the generation. This manual provides critical data to maintain and enhance reliability.

Certifications

Manual Certification:

Officially Licensed Service and Repair Manual Software