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Kia Optima Hybrid 2011-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Optima Hybrid Years Covered: 2011-2012 Codes Platform Code: TF (Optima/K5) 👋 Introduction Market Position Segment: Mid-size Sedan, Hybrid Segment. Competitors: Toyota Camry Hybrid,...
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类型: Car
厂商:
斯库: 578402
Kia Optima Hybrid 2011-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Optima Hybrid
Years Covered:
2011-2012
Codes
Platform Code:
TF (Optima/K5)
👋 Introduction
Market Position
Segment:
Mid-size Sedan, Hybrid Segment.
Competitors:
Toyota Camry Hybrid, Ford Fusion Hybrid, Hyundai Sonata Hybrid.
Key Features
Powertrain:
Combination of a gasoline engine and electric motor for enhanced fuel efficiency and reduced emissions.
Design:
Sleek, aerodynamic design characteristic of Kia's 'Tiger Nose' grille family.
Technology:
Advanced hybrid powertrain management, regenerative braking, and integrated infotainment systems.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive diagnostic procedures for all major vehicle systems.
Repair Instructions:
Detailed step-by-step repair instructions for mechanical and electrical components.
Maintenance Schedules:
In-depth maintenance schedules and procedures.
Troubleshooting Guides:
Extensive troubleshooting guides with diagnostic flowcharts.
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Hybrid System (Motor Generator, Battery Pack), Transmission, Fuel System, Exhaust System.
Chassis:
Suspension (Front & Rear), Steering, Brakes (including Regenerative Braking), Wheels & Tires.
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Lighting Systems, Audio Systems, HVAC Electrical Components, Power Accessories, Instrument Cluster, SRS Airbag System.
Body And Trim:
Exterior Panels, Interior Trim, Seats, Doors, Glass, Bumpers, Hood, Trunk.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, tire rotation.
Engine Repair:
Engine disassembly and reassembly, cylinder head service, piston and connecting rod service, crankshaft service, valve timing, component replacement.
Hybrid System Repair:
Hybrid battery diagnostics and replacement procedures, motor-generator diagnostics, high-voltage system safety protocols, hybrid control module calibration.
Transmission Service:
Automatic transmission fluid change, transmission overhaul, component replacement, torque converter service.
Brake System Service:
Brake pad and rotor replacement, brake caliper service, hydraulic system bleeding (including ABS/ESC integration), parking brake adjustments.
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, diagnostic trouble code (DTC) interpretation and resolution.
Air Conditioning Service:
Refrigerant handling, system evacuation and recharging, component replacement (compressor, condenser, evaporator), leak detection.
Body And Frame Repair:
Panel alignment, dent repair, rust treatment, glass replacement, bumper repair/replacement.
Technical Depth
Depth:
Complete factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Quality:
High-resolution images, diagrams, and text for clear readability.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4KK (2.4L MPI Hybrid)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2359 cc (2.4 Liters)
Performance
Gasoline Engine Hp:
169 hp @ 6000 rpm
Gasoline Engine Torque:
155 lb-ft @ 4500 rpm
Electric Motor Hp:
47 hp
Electric Motor Torque:
151 lb-ft
Combined System Hp:
209 hp (estimated)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Hybrid Battery
Battery Type:
Lithium Polymer (Li-Polymer)
Battery Voltage:
55 kW / 190V nominal (system voltage higher)
🔧 Transmission
Standard
Type:
6-Speed Automatic with Sportmatic® Shift Control
Features:
Integrated Motor Assist, regenerative braking capability.
Fluid Specifications
Fluid Type:
ATF SP-IV (or equivalent specified by Kia)
Fluid Capacities
Fluid Capacity Liters:
Approximately 7.5 - 8.0 Liters (dry fill)
📐 Dimensions
Exterior
Length:
190.7 inches (4844 mm)
Width:
72.1 inches (1831 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
110.0 inches (2794 mm)
Interior
Passenger Volume:
Approximately 100.1 cubic feet (2834 Liters)
Cargo
Trunk Volume:
Approximately 15.1 cubic feet (428 Liters)
Weights
Curb Weight:
3549 - 3560 lbs (1609 - 1615 kg)
Gross Vehicle Weight Rating Gvwr:
4784 lbs (2170 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for 2012 models)
IIHS Top Safety Pick:
Yes (for 2012 models)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Esc:
Electronic Stability Control (ESC)
Traction Control:
Traction Control System (TCS)
Hybrid Regen:
Regenerative Braking System
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
Tire Pressure Monitoring:
Tire Pressure Monitoring System (TPMS)
💡 Technology Features
Infotainment
System Features:
Optional navigation system, Bluetooth® connectivity, USB/Auxiliary input jacks, SiriusXM® Satellite Radio.
Display:
Central touch-screen display (size varies by trim level).
Driver Assistance
Features:
Rearview camera (optional), front and rear parking sensors (optional).
Connectivity
Integration:
Integration with smartphones for audio streaming and hands-free calling.
Hybrid Management
Display Modes:
Eco mode, EV mode (limited range/speed), energy flow monitor.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 12 months (synthetic oil).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
Replace every 60,000 miles (specific type required).
Brakes:
Inspect pads and rotors every 7,500 miles, replace as needed.
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or ILSAC GF-5 certified synthetic oil (approx. 4.8 US quarts / 4.5 Liters).
Coolant:
Ethylene Glycol based antifreeze (Para-Xylene type), 50/50 mixture with distilled water. Kia Genuine Coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Hybrid System:
Some reports of issues with hybrid battery performance degradation or inverter failures, though less common than in some competitors.
Engine:
Occasional carbon buildup on intake valves, potential oil consumption in higher mileage vehicles.
Transmission:
Generally reliable, but like any automatic, fluid maintenance is crucial.
📚 Vehicle History
Brand Heritage
Brand:
Kia Motors Corporation, a South Korean automotive manufacturer.
Model Evolution
Generation:
This represents the first generation of the Optima Hybrid (TF platform).
Hybrid Debut:
First hybrid model for the Optima nameplate.
Production
Manufacturing Location:
Hwaseong, Gyeonggi Province, South Korea.
🏆 Awards & Recognition
Recognitions
Safety Award:
IIHS Top Safety Pick (2012 model year)
Fuel Economy Recognition:
EPA estimated MPG figures contributed to its market appeal in the hybrid segment.
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