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KIA OPTIMA MG 2007 G 2.4 DOHC Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Kia Model: Optima Model Code: MG Year: 2007 Engine Variant: 2.4 DOHC Codes Engine Code: G4KC (likely, based on common Kia 2.4L DOHC of the...
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KIA OPTIMA MG 2007 G 2.4 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Optima
Model Code:
MG
Year:
2007
Engine Variant:
2.4 DOHC
Codes
Engine Code:
G4KC (likely, based on common Kia 2.4L DOHC of the era)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Owner-operators seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Vehicle Highlights:
Stylish design for its era, comfortable interior, generally reliable powertrain, good value proposition
Manual Value Proposition
Value For Money:
Provides in-depth technical information essential for maintaining and repairing the vehicle, potentially saving significant costs on professional service.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive maintenance and repair procedures
Page Count
Estimated Page Count:
Approx. 1500-2500 pages (typical for a complete service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, engine management, fuel system, lubrication, cooling system, exhaust system, emissions control
Transmission:
Automatic Transmission (likely M5GF1 or similar for this era) - operation, diagnosis, repair
Drivetrain:
Front-wheel drive system, drive shafts, differential
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, steering knuckles
Steering:
Power steering system, steering column, rack and pinion
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), parking brake
Electrical:
Battery, charging system, starting system, ignition system, lighting system, instrument cluster, body control module (BCM), fuses, relays, wiring diagrams
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, diagnosis, and repair
Body:
Exterior body panels, interior trim, doors, windows, locks, glass, body repair procedures
Safety Systems:
Airbag system, seat belt pre-tensioners
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal, installation, and repair procedures for all major systems
Diagnostics:
Detailed diagnostic flowcharts, testing procedures for sensors, actuators, and modules
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive; covers routine maintenance to full engine and transmission rebuilds, including complex electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick finding of specific terms or procedures
Print Quality
Image Clarity:
High quality, suitable for displaying images, graphics, and diagrams accurately (as per description)
Readability:
Excellent, designed for clear text and diagram presentation
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
2.4L DOHC Inline-4 (Theta II family)
Displacement:
2359 cc
Bore X Stroke:
86.0 mm x 100.0 mm (typical for G4KC)
Compression Ratio:
9.6:1 to 10.5:1 (varies slightly by market/sub-model)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Ignition System:
Electronic Ignition, Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Emission Controls:
Catalytic Converter, Oxygen Sensors (O2), EGR (Exhaust Gas Recirculation - depending on market)
Performance
Horsepower:
Approx. 164-175 hp @ 6000 rpm (depending on market/tune)
Torque:
Approx. 160-165 lb-ft @ 4000 rpm (depending on market/tune)
Fuel System
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended)
Fuel Tank Capacity:
Approx. 18.5 US gallons (70 Liters)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (optional, less common)
Optional
Transmission Type:
4-speed Automatic Transmission (standard on many models, likely M4AF3 or similar)
Features
Automatic Features:
Electronically controlled, Lock-up torque converter, Adaptive shift logic
Fluid Type
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., SP-III or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 187.4 inches (4760 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 58.7 inches (1491 mm)
Wheelbase:
Approx. 107.1 inches (2720 mm)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size:
16-inch or 17-inch alloy wheels
Weights
Curb Weight:
Approx. 3300-3500 lbs (1497-1588 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-star (for driver and passenger, typically for 2007 model year)
IIHS Front Offset Crash Test:
Good (typically)
Active Features
ABS:
Standard
Traction Control:
Available on some trims
Electronic Stability Control:
Available on some trims
Passive Features
Airbags:
Front airbags, Side-curtain airbags, Front-seat side airbags
Seat Belts:
Pre-tensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with auxiliary input, optional Infinity audio system
Display:
Central LCD display for audio and climate information
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard or available depending on trim level
Connectivity
Auxiliary Audio Input:
Standard for connecting external audio devices
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions may require more frequent changes)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection
Cabin Air Filter Replacement:
Every 12,000-15,000 miles (19,000-24,000 km) or annually
Spark Plug Replacement:
Iridium plugs typically last 100,000 miles (160,000 km); consult manual for exact interval and type
Timing Belt Replacement:
This engine uses a timing chain, not a belt, which generally requires no scheduled replacement but should be inspected for wear.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 synthetic blend or full synthetic (API SN or higher)
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 Liters) with filter change
Coolant Type:
িতype 2 (OAT - Organic Acid Technology) or equivalent long-life antifreeze/coolant
Coolant Capacity:
Approx. 7.0 US quarts (6.6 Liters)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine Knocking Pinging:
Can sometimes be related to carbon buildup in the combustion chambers or fuel quality.
Oil Consumption:
Some engines may exhibit moderate oil consumption as they age; monitoring oil levels is crucial.
HVAC Blower Motor Issues:
Blower motor resistor or the motor itself can fail, leading to no or intermittent fan operation.
Suspension Noise:
Worn bushings, ball joints, or tie rod ends can lead to clunking or rattling noises over bumps.
ABS Sensor Failures:
Wheel speed sensors can fail, triggering ABS warning lights and potentially affecting braking performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Focus:
Value, reliability, increasing design sophistication
Model Evolution
Generation:
Second Generation (2006-2010)
Design Influence:
Designed under Peter Schreyer's later influence, marked a significant step up in styling for Kia.
Production
Manufacturing Locations:
Hwaseong, South Korea; West Point, Georgia, USA (for North American market later generations)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received good safety ratings from NHTSA and IIHS for its class in 2007, indicating a solid safety structure.
Value Recognition:
Kia Optima models of this era were frequently praised for offering a strong balance of features and price, making them a strong value proposition.
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