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2004-2006 Kia Picanto Workshop Service Repair Manual In Germ

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🏷️ Basic Information Identification Make: Kia Model: Picanto Model Generation: First Generation (BA) Model Years Covered: 2004, 2005, 2006 Codes Chassis Code: BA 👋 Introduction Market Position Market Segment: City...
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2004-2006 Kia Picanto Workshop Service Repair Manual In Germ
🏷️ Basic Information
Identification
Make:
Kia
Model:
Picanto
Model Generation:
First Generation (BA)
Model Years Covered:
2004, 2005, 2006
Codes
Chassis Code:
BA
👋 Introduction
Market Position
Market Segment:
City Car / Subcompact Hatchback
Competitive Analysis
Key Competitors:
Hyundai i10, Chevrolet Spark, Fiat Panda, Volkswagen Fox, Toyota Aygo
Key Features
Target Audience:
Urban commuters, first-time car buyers, budget-conscious consumers
Design Philosophy:
Compact, economical, practical urban transport
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair Manual
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Repair Procedures
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Comprehensive Workshop Service and Repair Manual
Language
Language:
German
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system
Engine Management:
Fuel injection system, ignition system, emission control, engine control module (ECM) diagnostics and programming
Transmission Manual:
Manual gearbox overhaul, clutch, driveshafts, differentials
Transmission Automatic:
Automatic transmission overhaul, torque converter, transmission control module (TCM) diagnostics
Brakes:
Front and rear brake systems (discs/drums), ABS, EBD, brake fluid service
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment
Steering:
Power steering system, steering rack, column, linkages
Electrical System:
Battery, charging system, starting system, lighting, instruments, interior electronics, fuses, relays
Body And Chassis:
Body panels, doors, hoods, trunk, interior trim, underbody components, structural repairs
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, diagnostics
Procedures Included
Scheduled Maintenance:
Detailed service intervals and procedures for oil changes, filter replacements, spark plugs, belts, etc.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Diagnostic Procedures:
Fault code diagnosis, live data interpretation, electrical system testing
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and bodywork
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, allowing for text searchability and easy navigation
Print Quality
Print Quality:
High-resolution digital reproduction suitable for printing key sections
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol:
G4HD (1.1L SOHC)
Engine Displacement 1.1L:
1086 cc
Engine Configuration 1.1L:
Inline 4-cylinder
Valve Mechanism 1.1L:
SOHC (8 valves) or DOHC (16 valves)
Performance
Horsepower 1.1L Sohc:
62-66 PS (46-49 kW) at 5500-6000 rpm
Torque 1.1L Sohc:
96-100 Nm (71-74 lb-ft) at 3200-3500 rpm
Horsepower 1.1L DOHc:
67 PS (50 kW) at 5500 rpm
Torque 1.1L DOHc:
99 Nm (73 lb-ft) at 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Benzin)
Emissions Standard:
Euro 3 / Euro 4 (market dependent)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Dry single-plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 in)
Width:
Approx. 1595 mm (62.8 in)
Height:
Approx. 1470-1480 mm (57.9-58.3 in)
Wheelbase:
Approx. 2370 mm (93.3 in)
Cargo
Cargo Volume Rear Seats Up:
Approx. 165-175 Liters (6.0-6.2 cu ft)
Cargo Volume Rear Seats Folded:
Approx. 820-860 Liters (29.0-30.4 cu ft)
Weights
Curb Weight:
Approx. 820-900 kg (1808-1984 lb) depending on transmission and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for some variants/testing periods)
Active Features
ABS:
Available on higher trims or as an option
Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags Front:
Driver and Front Passenger Airbags (standard on most, market dependent)
Seatbelts:
Pre-tensioner front seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player with auxiliary input, optional MP3 playback. Speakers typically 2 or 4.
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on basic safety systems like ABS and EBD where equipped.
Connectivity
Connectivity Options:
Basic; often includes power outlets and auxiliary inputs, no Bluetooth or USB as standard on early models.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 10,000-15,000 km or 12 months, whichever comes first (check manual for specific grade)
Air Filter Replacement Interval:
Every 30,000-40,000 km
Spark Plug Replacement Interval:
Every 40,000-60,000 km (depending on plug type)
Timing Belt Replacement Interval:
Every 60,000-100,000 km (critical for SOHC/DOHC engines, check manual for specific interval)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 or 10W-40 (check manual for exact specification)
Engine Oil Capacity 1.1L:
Approx. 3.5 - 3.9 Liters with filter change
Coolant Type:
Ethylene glycol-based antifreeze, blue or green color (recommend genuine Kia coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron III / MERCON equivalent (check manual for exact specification and capacity)
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, wheel bearings
Potential Electrical Gremlins:
Occasional issues with window regulators, central locking, or dashboard illumination
Engine Considerations:
Timing belt replacement is crucial to prevent catastrophic engine damage. SOHC engines may have slightly less performance than DOHC variants.
Rust Prone Areas:
Wheel arches, sills, and boot lid edges, particularly in areas with road salt
📚 Vehicle History
Brand Heritage
Parent Company:
Hyundai Motor Group
Model Evolution
First Generation Launch:
2004
Platform Sharing:
Shared platform elements with Hyundai Getz
Production
Manufacturing Location:
South Korea (various Kia plants)
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its compact and distinctive design in its segment.
Ratings
Fuel Economy Ratings:
Generally good fuel economy for its class, making it an economical choice for city driving.
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