KIA RONDO 2.4L 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Engine Variant: 2.4L Codes Chassis Code: UN (for 2008 model year) 👋 Introduction Market Position Segment: Compact Multi-Purpose Vehicle (MPV)...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Engine Variant:

Codes

Chassis Code:

UN (for 2008 model year)

👋 Introduction

Market Position

Segment:

Compact Multi-Purpose Vehicle (MPV) / Crossover

Target Audience:

Families, individuals seeking versatile and practical transportation with comfortable seating for up to seven passengers (optional configuration).

Competitive Analysis

Key Competitors:

Toyota Matrix/Corolla Verso, Ford Focus C-Max, Mazda 5, Volkswagen Golf Sportsvan (depending on market)

Key Features

Versatility:

Flexible seating arrangements (5 or 7-seat options), ample cargo space, practical interior.

Value Proposition:

Affordable pricing, good fuel economy for its class, reputable reliability.

Design Philosophy:

Functional, modern, and approachable design emphasizing practicality and passenger comfort.

📋 Manual Details

Coverage Areas

Geographical Coverage:

Global (primarily North America, Europe, and Asia markets)

Trim Level Coverage:

All trim levels for the 2.4L engine

Page Count

Estimated Pages:

Approximately 1500-2000 (typical for a comprehensive service manual)

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF/eBook)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul and component-level repair of the 2.4L Theta II engine (G4KC)

Engine Management:

Fuel injection, ignition system, emission control, engine control module (ECM) diagnostics and calibration

Transmission:

Automatic Transmission (4-speed, F4A51), repair, overhaul, and fluid service

Drivetrain:

Front-wheel drive system, axles, differentials

Suspension:

Front MacPherson strut, rear multi-link suspension, alignment specifications

Steering:

Power steering system (hydraulic), steering column, wheel alignment

Brakes:

Front disc, rear disc brakes, ABS, EBD, parking brake system

Electrical System:

Battery, charging system, starting system, lighting, power windows, door locks, mirrors

HVAC:

Air conditioning system, heating system, ventilation, climate control

Body And Chassis:

Body panels, doors, windows, interior trim, chassis components

Safety Systems:

Airbag system, seatbelt pre-tensioners

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly

Diagnostics:

Use of scan tools, wiring diagrams, electrical test procedures

Specifications:

Torque values, clearances, fluid capacities, electrical resistance, voltage checks

Technical Depth

Depth:

Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnosis and repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Print Quality:

High-resolution for clear diagrams and text, printable pages

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4KC (Theta II)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2359 cc (2.4 Liters)

Performance

Bore X Stroke:

87.0 mm x 97.0 mm

Compression Ratio:

9.1:1

Horsepower Est:

164 hp @ 6000 rpm

Torque Est:

163 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

87 AKI (recommended), 91 AKI (optional for enhanced performance)

Cooling System

Cooling Type:

Liquid-cooled

Ignition System

Ignition Type:

Electronic ignition with distributorless ignition system (DIS)

🔧 Transmission

Standard

Type:

4-Speed Automatic (F4A51)

Optional

Type:

N/A (Only automatic offered with 2.4L in most markets)

Features

Gear Ratios:

Specific ratios provided within the manual (e.g., 1st: 2.72, 2nd: 1.55, 3rd: 1.00, 4th: 0.69, Reverse: 2.16)

Transmission Fluid Type:

Kia Genuine ATF SP-III (or equivalent)

Transmission Fluid Capacity Qt:

Approximately 7.1 quarts (dry fill), 3.8 quarts (refill after draining pan)

📐 Dimensions

Exterior

Length In:

174.4

Width In:

Height In:

Wheelbase In:

104.3

Ground Clearance In:

Approximately 6.0

Cargo

Cargo Volume Cu Ft Behind 2Nd Row:

Approximately 31.7

Cargo Volume Cu Ft With 2Nd Row Folded:

Approximately 66.1

Weights

Curb Weight Lbs Est:

3300-3400

Gross Vehicle Weight Rating Gvwr Lbs Est:

4500-4600

Towing Capacity Lbs:

Not Recommended/Rated for towing significant loads

Wheels And Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Standard Tire Size:

215/55R17

Optional Tire Size:

225/50R17 (depending on trim)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 Stars (2008 model)

NHTSA Frontal Crash Rating Passenger:

4 Stars (2008 model)

NHTSA Side Crash Rating Front Seat Side:

5 Stars (2008 model)

NHTSA Side Crash Rating Rear Seat Side:

5 Stars (2008 model)

NHTSA Rollover Rating:

4 Stars (2008 model)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Traction Control:

Optional Electronic Stability Control (ESC) (market dependent)

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side-curtain airbags (for front and second rows)

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters (front seats)

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with MP3 capability, auxiliary audio input.

Optional Upgrades:

Premium audio system, satellite radio readiness (market dependent).

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Usb Port:

N/A (Typically not equipped)

Bluetooth:

Optional (market dependent)

🔧 Maintenance

Service Intervals

Engine Oil Change Miles:

Every 7,500 miles or 6 months, whichever comes first

Engine Oil Filter Replacement:

Replace with oil change

Engine Air Filter Replacement Miles:

Every 15,000 miles or 12 months

Cabin Air Filter Replacement Miles:

Every 15,000 miles or 12 months

Spark Plug Replacement Miles:

Every 100,000 miles (Iridium type)

Transmission Fluid Change Miles:

Every 60,000 miles (under severe driving conditions) or as per manual's recommendation.

Coolant Flush Miles:

Every 100,000 miles or 5 years

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-20 (API SM or higher)

Engine Oil Capacity Qt:

4.3 quarts (with filter change)

Coolant Type:

Ethylene Glycol based coolant (pre-mixed 50/50)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Kia Genuine Power Steering Fluid or ATF SP-III

Known Issues

Engine Performance:

Occasional reports of rough idle or hesitation, often linked to minor sensor issues or carbon buildup in older units.

Transmission Shifts:

Some instances of harsh shifting or delayed engagement, potentially related to transmission fluid degradation or valve body issues.

Suspension Components:

Wear in control arm bushings and ball joints is common with higher mileage, leading to clunking noises or alignment issues.

Electrical Glitches:

Minor electrical gremlins, such as issues with power window regulators or dashboard illumination, can occur.

HVAC Performance:

Blend door actuator failure can lead to inconsistent temperature control.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Brand Reputation:

Known for offering value-oriented vehicles with improving quality and design.

Model Evolution

First Generation Launch:

Introduced globally as the Kia Spectra (or Cerato) in 2004/2005, with the Rondo nameplate used in North America from 2007.

2008 Model Year Context:

Represents the first generation of the Rondo in North America, based on the Kia Spectra platform, offering a more practical MPV body style.

Second Generation Launch:

A redesigned second generation was launched in late 2008 for the 2009 model year.

Production

Manufacturing Plant:

Hwasung Plant, South Korea

Production Years For Gen1:

2007-2008 (North America)

🏆 Awards & Recognition

Recognitions

Insurance Institute For Highway Safety IIHS Top Safety Pick:

Not typically awarded Top Safety Pick status for this model year, but received good ratings in individual crash tests.

Consumer Reports Reliability:

Varied, with some model years showing average to above-average reliability for certain components, while others reported average to below-average.