🏷️ Basic Information

Make:

Kia

Model:

Rondo

Year:

2016

Engine Code:

G4FJ (2.0L GDI)

Product Name:

KIA RONDO 2016 Factory Workshop Service Repair Manual

👋 Introduction

Market Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Key Selling Points:

Versatility, passenger and cargo space, fuel efficiency, value for money

Primary Competitors 2016:

Dodge Journey, Ford C-Max, Mazda 5, Toyota RAV4 (as a crossover alternative)

Distinctive Features:

Flexible seating configurations, available third-row seating (depending on trim), practical interior layout

Target Audience:

Families, individuals seeking versatile and practical transportation

📋 Manual Details

Primary Coverage:

Repair, maintenance, diagnostics, and troubleshooting

Vehicle Variants Covered:

All 2016 Kia Rondo models equipped with the 2.0L GDI engine

Estimated Page Count:

Varies by specific manual, typically 1500-2500+ pages for comprehensive factory manuals

Manual Type:

Factory Service Workshop Manual (FSW)

Language:

English

Format:

Digital Download (typically PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical, engine performance, fuel system, lubrication, cooling system, exhaust system, ignition system, starting and charging system

Drivetrain:

Automatic Transmission (A6GF1), clutch (if applicable), drive shafts, differentials, axles

Chassis:

Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD, ESC), wheels and tires

Body And Interior:

Body structure, exterior panels, doors, windows, interior trim, seats, HVAC system (heating, ventilation, air conditioning), safety restraints (airbags, seatbelts)

Electrical And Electronics:

Battery, charging system, lighting (headlights, taillights, interior), instrumentation, power windows and locks, audio system, infotainment system, body control module (BCM), powertrain control module (PCM), chassis control module (CCM), wiring diagrams, diagnostic trouble codes (DTCs)

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspections and replacement, brake service, tire rotation

Diagnostics And Troubleshooting:

Step-by-step diagnostic procedures for all major systems, troubleshooting guides for common and uncommon issues, use of diagnostic scan tools (e.g., GDS) and specialized equipment

Repair And Rebuild:

Detailed instructions for disassembly, inspection, repair, and reassembly of all major components and systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component installation

Calibration And Adjustment:

Procedures for calibrating sensors, adjusting components (e.g., parking brake), and setting electronic modules

Depth Of Information:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Diagnostic Flowcharts:

Included for efficient problem identification and resolution

Wiring Diagrams:

Detailed and color-coded for all electrical systems

Special Tools Required:

Lists and descriptions of specialized tools necessary for specific procedures

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Searchability:

Text-searchable PDF for quick access to specific information

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated Inline 4-Cylinder (Theta II GDI)

Displacement:

2.0 Liters (1998 cc)

Horsepower:

164 hp @ 6200 rpm (approximate)

Torque:

151 lb-ft @ 4700 rpm (approximate)

Fuel Delivery:

Gasoline Direct Injection (GDI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Control Unit:

Kia proprietary ECU (refer to manual for specific part number)

Coolant Type:

Propylene Glycol based, long-life antifreeze/coolant (e.g., Kia Genuine Part No. 00200-00100 or equivalent)

Engine Oil Type:

SAE 0W-20 Synthetic (API SN or ILSAC GF-5 compliant)

Engine Oil Capacity:

4.8 US Quarts (4.5 Liters) with filter change (refer to manual for exact capacity)

Timing Mechanism:

Timing Chain

🔧 Transmission

Transmission Type:

6-Speed Automatic (A6GF1)

Optional Transmission:

None for 2016 model year with 2.0L GDI

Transmission Control:

Electronically controlled, featuring a Sportmatic manual shifting mode

Transmission Fluid Type:

Kia Genuine ATF SP-IV (or equivalent meeting the same specifications)

Transmission Fluid Capacity:

Approx. 7.5 US Quarts (7.1 Liters) for a complete fill (refer to manual for precise quantity)

📐 Dimensions

Wheelbase:

106.3 inches (2700 mm)

Length:

174.0 inches (4420 mm)

Width:

71.1 inches (1805 mm)

Height:

63.6 inches (1615 mm)

Passenger Volume:

Approx. 100.4 cu ft (2843 L)

Cargo Volume Behind 3Rd Row:

9.1 cu ft (258 L) (if equipped)

Cargo Volume Behind 2Nd Row:

33.0 cu ft (934 L)

Cargo Volume Behind 1St Row:

60.7 cu ft (1719 L) (with 2nd and 3rd rows folded)

Curb Weight:

Approx. 3300 - 3450 lbs (1497 - 1565 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's certification label

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Standard Tire Size:

205/55R17 or 215/60R17 (depending on trim)

🛡️ Safety Features

NHTSA Overall Safety Rating 2016:

4 out of 5 stars (overall vehicle score)

IIHS Top Safety Pick:

Not designated as a Top Safety Pick by IIHS for 2016

Active Safety Features Standard:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC)

Active Safety Features Optional:

Forward Collision Warning (FCW), Lane Departure Warning (LDW) (on higher trims)

Passive Safety Features Standard:

Driver and front passenger airbags, front side-impact airbags, roof-mounted side-curtain airbags (for all rows)

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system in second row

💡 Technology Features

Infotainment System Availability:

UVO infotainment system available on select trims, featuring touchscreen display, AM/FM/SiriusXM satellite radio, CD/MP3 player, USB/Auxiliary input jacks

Navigation System:

Optional navigation system available on higher trim levels

Driver Assistance Features:

Rearview camera, parking assist sensors (rear), available Forward Collision Warning (FCW), Lane Departure Warning (LDW)

Bluetooth Connectivity:

Standard on most trims for hands-free phone operation and audio streaming

Smartphone Integration:

Not natively equipped with Apple CarPlay or Android Auto for the 2016 model year; aftermarket solutions may exist.

🔧 Maintenance

Oil And Filter Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions)

Air Cleaner Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (under normal conditions); more frequently in dusty environments

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 105,000 miles (168,000 km) for iridium-tipped plugs (refer to manual for specific part numbers)

Transmission Fluid Change Interval:

Every 60,000 miles (96,000 km) (severe conditions may require more frequent changes)

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid (refer to manual for specific Kia recommendation)

Power Steering Fluid Type:

Refer to manual; typically Kia Genuine power steering fluid or equivalent (for electric power steering, no fluid is required)

Windshield Washer Fluid:

Mixture of water and automotive windshield washer fluid

Common Recalls Or Tsbs:

Refer to official NHTSA database and Kia service bulletins for specific 2016 Rondo recalls and Technical Service Bulletins (TSBs). Potential areas may include electrical systems, powertrain control, or body components.

Potential Wear Items:

Brake pads and rotors, tires, suspension components (bushings, struts/shocks), serpentine belt

📚 Vehicle History

Kia Brand Focus:

Known for value, reliability, and increasingly stylish designs

Rondo Generation 2016:

Second generation (RP), introduced for the 2014 model year, with styling updates and powertrain refinements for subsequent years

Production Location:

Hwasung Plant, South Korea

Market Availability:

Sold globally, though market names and specifications can vary (e.g., Kia Carens in some markets)

🏆 Awards & Recognition

Awards And Ratings:

While the Rondo may not have received specific major 'awards' in 2016, it was generally recognized for its practicality and value within the compact MPV segment.