KIA Rondo 2007-2012 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012 Codes Platform: GM1 (shared with Hyundai Sonata NF platform components) 👋 Introduction Market...

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类型: Car

斯库: 285130

标签: 2007 2008 2009 2010 2011 2012 Car Cars Kia Misc Rondo

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Model Years Covered:

2007, 2008, 2009, 2010, 2011, 2012

Codes

Platform:

GM1 (shared with Hyundai Sonata NF platform components)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle

Target Audience:

Families seeking a versatile, fuel-efficient, and practical vehicle with a car-like driving experience.

Competitive Analysis

Key Competitors:

Toyota Matrix, Mazda5, Ford Focus Wagon, Chevrolet HHR, Pontiac Vibe.

Key Features

Versatility:

Flexible seating configurations, ample cargo space, elevated driving position compared to sedans.

Value Proposition:

Offered a strong balance of features, practicality, and affordability within its segment.

Design Philosophy:

Combines elements of a hatchback, wagon, and small SUV for a unique utility offering.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and diagnostic information for all Kia Rondo models from 2007-2012.

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, engine management (ECM), ignition system, fuel injection system, emissions control.

Engine Performance:

Detailed diagnostic procedures, specifications, and troubleshooting for optimal engine operation.

Transmission Manual:

Manual transmission (M5/M6) removal, disassembly, inspection, repair, and reassembly.

Transmission Automatic:

Automatic transmission (4-speed F4A42, 5-speed F5A51) removal, disassembly, inspection, repair, reassembly, and torque converter servicing.

Drivetrain:

Front-wheel drive system, axles, CV joints, drive shafts.

Suspension Front:

MacPherson strut suspension, control arms, ball joints, steering knuckles, stabilizer bars, springs, shock absorbers.

Suspension Rear:

Multi-link independent rear suspension, trailing arms, control arms, springs, shock absorbers.

Brakes System:

Front and rear disc brakes, brake calipers, pads, rotors, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution).

Steering System:

Power steering system (hydraulic), steering gear, steering column, tie rods, power steering pump, fluid specifications.

Electrical System Overview:

Charging system (alternator, battery), starting system (starter motor), ignition system, lighting system, horn, power outlets.

Electrical System ECM:

Engine Control Module (ECM) diagnosis, wiring diagrams, sensor inputs/outputs.

Body Electrical:

Power windows, power door locks, mirrors, sunroof, interior lighting, exterior lighting, wiper system, HVAC blower motor.

Comfort Convenience:

Climate control system (HVAC), heater core, A/C compressor, refrigerant handling, power seats, remote keyless entry.

Safety Restraint:

Airbag system (SRS), seat belts, impact sensors, SRS module.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules, fluid changes, filter replacements, inspections.

Diagnostic Troubleshooting:

Systematic troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation.

Component Replacement:

Step-by-step instructions for replacing virtually all major and minor components.

Engine Rebuild:

Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences.

Transmission Repair:

Detailed rebuild procedures for both manual and automatic transmissions.

Brake Service:

Pad/rotor replacement, caliper service, bleeding procedure, ABS system diagnostics.

Electrical Diagnostics:

Wiring diagrams, connector pinouts, voltage drop testing, signal tracing.

Suspension Alignment:

Alignment specifications and procedures for front and rear suspension.

HVAC Service:

Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser).

Technical Depth

Depth:

Factory-level technical information, suitable for dealership technicians and advanced DIY enthusiasts.

Diagnostic Tools:

References to required diagnostic tools and scan equipment (e.g., GDS).

Schematics:

Comprehensive electrical schematics, including wire colors and connector locations.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval.

Resolution:

High resolution for clear diagrams and text.

Print Quality

Printability:

Printable for workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

G4GC (2.0L Theta I), G4KA (2.0L Theta II), G4GC (2.4L Theta I)

Engine Displacement 2.0L:

1998 cc (2.0 Liters)

Engine Displacement 2.4L:

2359 cc (2.4 Liters)

Engine Configuration 2.0L:

Inline 4-cylinder, DOHC, 16-valve

Engine Configuration 2.4L:

Inline 4-cylinder, DOHC, 16-valve

Performance

Horsepower 2.0L:

Approx. 140-142 hp @ 6000 rpm (depending on market and year)

Torque 2.0L:

Approx. 136-137 lb-ft @ 4500 rpm (depending on market and year)

Horsepower 2.4L:

Approx. 175 hp @ 6000 rpm

Torque 2.4L:

Approx. 169 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Emission Control:

Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) system (on some models).

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (M5HF1 / M5GF1)

Optional

Optional Transmission:

4-speed Automatic Transmission (F4A42) or 5-speed Automatic Transmission (F5A51 - typically with 2.4L engine)

Features

Automatic Features:

Electronically controlled, adaptive shift logic, often with manual mode (Sportshift/Shiftronic on some models).

📐 Dimensions

Exterior

Length:

Approx. 174.6 inches (4435 mm)

Width:

Approx. 68.3 inches (1735 mm)

Height:

Approx. 63.0 inches (1600 mm)

Wheelbase:

Approx. 104.0 inches (2640 mm)

Interior

Passenger Volume:

Approx. 98.0 cu ft (2775 Liters)

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 28.1 cu ft (795 Liters)

Cargo Volume Behind 1St Row:

Approx. 60.3 cu ft (1707 Liters)

Weights

Curb Weight Min:

Approx. 3100 lbs (1406 kg)

Curb Weight Max:

Approx. 3450 lbs (1565 kg)

Wheels Tires

Wheel Size Standard:

16-inch alloy or steel wheels

Tire Size Standard:

205/60R16

Wheel Size Optional:

17-inch alloy wheels

Tire Size Optional:

215/55R17

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Offset:

ET45-50 mm (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Side:

Good (2007)

NHTSA Frontal Passenger Side:

Good (2007)

NHTSA Side Driver Seat:

Good (2007)

NHTSA Side Rear Seat:

Good (2007)

IIHS Frontal Offset:

Good (2007)

IIHS Side Impact:

Good (2007)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Traction Control:

Optional Traction Control System (TCS)

Stability Control:

Optional Electronic Stability Control (ESC/VSM - Vehicle Stability Management)

Passive Features

Airbags Front:

Standard front driver and passenger airbags

Airbags Side:

Optional front side-impact airbags and side curtain airbags (covering front and rear occupants)

Seat Belts:

3-point seat belts with pretensioners and load limiters for front seats; 3-point seat belts for rear seats.

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system for rear seats.

💡 Technology Features

Infotainment

Audio System Standard:

AM/FM/CD player with 4-6 speakers. Aux input jack standard on most models.

Audio System Optional:

Upgraded Infinity sound system with subwoofer, satellite radio capability, MP3 playback.

Navigation:

Optional factory-installed GPS navigation system available on higher trims, often integrated with a touchscreen display.

Driver Assistance

Cruise Control:

Standard cruise control

Rear Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Bluetooth:

Optional Bluetooth hands-free calling system available on higher trims, often integrated into the audio system.

Usb Port:

Typically not standard, but may be present in aftermarket or later model year upgrades.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe conditions may require shorter intervals.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Engine Coolant Change:

Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) thereafter.

Transmission Fluid Change Auto:

Every 60,000 miles (96,000 km) or as needed based on driving conditions. Refer to manual for specific fluid type and procedure.

Transmission Fluid Change Manual:

Inspect every 30,000 miles (48,000 km), change as needed based on driving conditions or if contaminated.

Spark Plug Replacement 2.0L:

Iridium-tipped spark plugs: 105,000 miles (168,000 km)

Spark Plug Replacement 2.4L:

Iridium-tipped spark plugs: 105,000 miles (168,000 km)

Fluid Specifications

Engine Oil Type:

API SN or higher, ILSAC GF-5 compliant, SAE 5W-20 (preferred), SAE 5W-30 also acceptable.

Engine Oil Capacity 2.0L:

Approx. 4.6 quarts (4.4 liters) with filter change.

Engine Oil Capacity 2.4L:

Approx. 4.6 quarts (4.4 liters) with filter change.

Coolant Type:

Hyundai/Kia Long Life Antifreeze/Coolant (Green), or equivalent with 50/50 mix of ethylene glycol and distilled water.

Automatic Transmission Fluid Type:

Kia SPII (Super Plus 1) ATF or SP-III ATF. Consult manual for exact specification based on transmission model.

Manual Transmission Fluid Type:

GL-4 SAE 75W-90 gear oil.

Power Steering Fluid Type:

ATF Dexron III or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Performance 2.0L:

Occasional reports of oil consumption on higher mileage vehicles; potential for carbon buildup in intake manifold with direct injection variants (though less common in this generation).

Transmission Automatic:

Some early models may exhibit delayed shifting or rough shifts; regular fluid changes are critical for longevity.

Suspension:

Worn front control arm bushings and strut mounts can lead to noise and alignment issues over time.

Electrical:

Rear window wiper motor failure; occasional issues with power window regulators or door lock actuators.

Climate Control:

HVAC blower motor resistor failure leading to inoperative fan speeds.

📚 Vehicle History

Brand Heritage

Brand Origin:

Kia Motors Corporation, founded in South Korea in 1944.

Brand Reputation:

Evolved from a manufacturer of motorcycles and trucks to a significant global player in the automotive industry, known for offering value and improving quality.

Model Evolution

Generation:

First Generation (UN Series)

Introduction Date:

Debut in 2006 for the 2007 model year.

Design Inspiration:

Based on the Kia Spectra platform, it was designed to bridge the gap between a car and an SUV/minivan.

Mid-Cycle Refresh:

Minor styling updates and feature enhancements for the 2010 model year.

Production

Manufacturing Location:

Hwaseong Plant, South Korea

Production Years:

2006-2011 (for the first generation sold as model years 2007-2012 in North America).

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Recognized as a Top Safety Pick by the IIHS for the 2007 model year, indicating strong performance in crash tests.

Ratings

Consumer Reports Reliability:

Variable, with some model years and specific components receiving average to above-average reliability ratings from organizations like Consumer Reports. Maintenance is key.

Certifications

Emissions Certification:

Meets all applicable EPA emissions standards for its model years.