🏷️ Basic Information

Make:

KIA

Model:

Rondo

Product Name:

KIA Rondo 2007-2009 Service Repair Workshop Manual Download PDF

Chassis Code:

UN (for North America)

Platform:

Hyundai/Kia J platform

👋 Introduction

Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle

Target Audience:

Families, individuals seeking practical, versatile, and affordable transportation with a higher seating position than a sedan but more maneuverability than a traditional SUV.

Key Competitors:

Toyota Matrix, Pontiac Vibe, Mazda5, Ford Focus Wagon.

Body Style:

5-door compact MPV with a raised ride height and available third-row seating (optional on some trims/markets).

Versatility:

Flexible interior packaging, fold-flat seating, ample cargo space, making it practical for everyday use and weekend adventures.

📋 Manual Details

Applicable Model Years:

2007, 2008, 2009

Trim Levels Covered:

All trim levels (e.g., LX, EX)

Estimated Page Count:

Thousands (typical factory manual depth)

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Complete overhaul and repair procedures for all engine variants, including cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication system, cooling system.

Engine Management:

Fuel injection, ignition system, emissions control systems (EGR, EVAP), engine control module (ECM) diagnostics and repair, sensor and actuator testing.

Transmission Automatic:

Disassembly, inspection, assembly, torque converter, valve body, electronic controls, hydraulic system, fluid and filter service, common issues.

Transmission Manual:

Disassembly, inspection, assembly, clutch system, gear selection mechanisms, fluid service.

Drivetrain:

Front-wheel drive (FWD) system, drive axles, CV joints, differential components, propeller shafts (if applicable), hub bearings.

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, bushings, ball joints, sway bars, alignment specifications, troubleshooting.

Steering:

Power steering system (hydraulic or electric), steering column, steering gear, tie rods, power steering fluid specifications, troubleshooting.

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake system.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, troubleshooting electrical faults.

Body And Frame:

Body panel removal and installation, door mechanisms, glass replacement, interior trim, exterior trim, chassis repairs, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant types, charging procedures, compressor, condenser, evaporator, blower motor, climate control module.

Safety Systems:

Airbag system (SRS), seat belt mechanisms, pre-tensioners, diagnostics and replacement procedures.

Preventive Maintenance:

Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, coolant flush, transmission fluid service, brake fluid service, tire rotation.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, common fault codes and their causes, electrical circuit diagnosis.

Repair And Overhaul:

Detailed step-by-step instructions for component disassembly, repair, reassembly, and installation, including torque specifications.

Diagnostics:

OBD-II (On-Board Diagnostics) system information, scan tool usage, sensor data interpretation, diagnostic trouble code (DTC) retrieval and clearing.

Component Replacement:

Procedures for replacing common wear items and major components such as timing belts/chains, water pumps, alternators, starter motors, fuel pumps, radiators, brakes, suspension parts.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and images. Printable.

Binding Type:

N/A (Digital Download - PDF)

Paper Type:

N/A (Digital Download - PDF)

Searchability:

Typically searchable text within PDF, allowing for quick location of specific topics or keywords.

Licensing:

Licensed for personal use; no expiry dates.

⚙️ Engine Specifications

Engine Code:

G4GC (for 2.0L), G4KA (for 2.7L)

Displacement:

2.0L (1998 cc) or 2.7L (2656 cc) V6

Cylinder Layout:

Inline-4 (2.0L) or V6 (2.7L)

Valve Train:

DOHC (Double Overhead Camshaft), 4 valves per cylinder

Horsepower 2.0L:

Approx. 142-145 hp @ 6000 rpm

Torque 2.0L:

Approx. 136-139 lb-ft @ 4500 rpm

Horsepower 2.7L V6:

Approx. 182 hp @ 6000 rpm

Torque 2.7L V6:

Approx. 181 lb-ft @ 4500 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 octane (for 2.0L), 87 octane recommended (for 2.7L V6, though higher may provide marginal benefits)

🔧 Transmission

Transmission Type 2.0L:

5-speed manual transmission

Transmission Type 2.0L Optional:

4-speed automatic transmission

Transmission Type 2.7L V6:

5-speed automatic transmission

Drive Type:

Front-wheel drive (FWD)

Transmission Fluid Spec Auto:

KIA SPII-11 or equivalent (check manual for exact specification, often ATF-SP II M or SP-III)

Transmission Fluid Spec Manual:

GL-4 SAE 75W-90 (check manual for exact specification)

📐 Dimensions

Length:

Approx. 174.5 inches (4432 mm)

Width:

Approx. 68.7 inches (1745 mm)

Height:

Approx. 63.6 inches (1615 mm)

Wheelbase:

Approx. 104.3 inches (2649 mm)

Ground Clearance:

Approx. 6.0 inches (152 mm)

Cargo Volume Behind 2Nd Row:

Approx. 31.7 cu ft (898 liters)

Cargo Volume With 2Nd Row Folded:

Approx. 66.1 cu ft (1872 liters)

Curb Weight Range:

Approx. 3,100 - 3,500 lbs (1406 - 1588 kg) depending on engine and trim

Towing Capacity:

Not typically rated for towing; check local regulations and manual for specific trailer weight limits if equipped.

🛡️ Safety Features

NHTSA Front Driver Impact:

Good (for 2007 model, check specific year)

NHTSA Front Passenger Impact:

Good (for 2007 model, check specific year)

NHTSA Side Driver Impact:

Good (for 2007 model, check specific year)

NHTSA Side Rear Passenger Impact:

Good (for 2007 model, check specific year)

IIHS Front Offset Crash Test:

Good (for 2007 model, check specific year)

ABS:

Standard (Anti-lock Braking System)

Ebd:

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional on some trims

Electronic Stability Control:

Optional on some trims

Airbags:

Front airbags, front side-impact airbags, available side curtain airbags for front and second rows.

Seat Belts:

3-point seat belts with pretensioners and load limiters in all seating positions.

💡 Technology Features

Audio System:

Standard CD player with AM/FM radio, often with auxiliary input jack. Higher trims may feature premium audio systems, steering wheel audio controls, and an in-dash 6-disc CD changer.

Navigation System:

Optional factory-installed navigation system available on higher trims.

Cruise Control:

Standard on most trims.

Rear Parking Sensors:

Optional on some trims.

Auxiliary Input:

Standard on most models for audio devices.

Usb Port:

Not commonly available on this generation; typically relies on auxiliary input.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended). Check manual for severe driving conditions.

Air Filter Replacement:

Inspect every 7,500 miles, replace as needed or every 15,000-30,000 miles depending on conditions.

Cabin Air Filter Replacement:

Replace every 15,000 miles or annually.

Spark Plug Replacement 2.0L:

Approximately every 100,000 miles (check manual for specific type).

Timing Belt Replacement:

The 2.0L engine uses a timing chain; the 2.7L V6 uses a timing belt. Replace timing belt on V6 every 90,000 miles or 7 years, whichever comes first. Critical maintenance item.

Engine Oil Type 2.0L:

SAE 5W-20, API SN or ILSAC GF-5 certified (or later specification if compatible)

Engine Oil Capacity 2.0L:

Approx. 4.2 quarts (4.0 liters) with filter change

Engine Oil Type 2.7L V6:

SAE 5W-30, API SN or ILSAC GF-5 certified (or later specification if compatible)

Engine Oil Capacity 2.7L V6:

Approx. 5.1 quarts (4.8 liters) with filter change

Coolant Type:

Antifreeze/coolant, ethylene glycol based, meeting KIA specification (typically a Type 0 or HOAT coolant in the correct color, often orange/red)

Coolant Capacity:

Approx. 7.6 quarts (7.2 liters) for 2.0L, 8.5 quarts (8.0 liters) for 2.7L V6 (check manual)

Common Problems:

Occasional reports of oil leaks from valve cover gaskets or oil pan, ABS sensor failures, minor electrical gremlins, and early wear on suspension components (bushings).

Timing Belt Maintenance V6:

Crucial to adhere to the timing belt replacement schedule on the 2.7L V6; failure can cause catastrophic engine damage.

📚 Vehicle History

Manufacturer:

KIA Motors Corporation (South Korea)

Introduction Year:

2004 (as Cerato/Spectra hatchback in some markets), 2006 (North America as Rondo)

First Generation Period:

2007-2009 (North American market designation)

Manufacturing Locations:

South Korea (primarily)

🏆 Awards & Recognition

Safety Awards:

Received good ratings in NHTSA and IIHS crash tests for its model years, indicating a solid safety structure.

Initial Quality Ratings:

Generally competitive with its peers in its class for initial quality, though long-term reliability can vary.