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KIA Rondo 2.7L 2010-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Rondo Model Generation: Second Generation (UN) Model Years Covered By Manual: 2010, 2011 Codes Engine Code Primary: G6BA 👋 Introduction Market Position Vehicle...
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KIA Rondo 2.7L 2010-2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Rondo
Model Generation:
Second Generation (UN)
Model Years Covered By Manual:
2010, 2011
Codes
Engine Code Primary:
G6BA
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Demographic:
Families, individuals seeking versatility and practicality.
Competitive Analysis
Key Competitors:
Toyota Matrix/Corolla Verso, Mazda5, Ford Focus Wagon, Volkswagen Golf SportWagen.
Key Features
Practicality:
Flexible seating configurations (often 5 or 7 seats), ample cargo space, accessible interior.
Value Proposition:
Offered a good balance of features, space, and affordability in its segment.
Manual Utility
Target User:
DIY enthusiasts, independent repair shops, dealership technicians.
📋 Manual Details
Coverage Areas
Documentation Type:
Workshop Service and Repair Manual
Primary Coverage Focus:
Repair, diagnostics, maintenance, and overhaul
Page Count
Estimated Page Count:
Varies by specific manual release, typically 1000+ pages for comprehensive coverage
Manual Type
Manual Format Type:
Digital (PDF)
Language
Language:
English
Format
File Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system, fuel injection, emissions control, turbocharging (if applicable).
Engine Management:
ECM (Engine Control Module), sensors (MAP, MAF, O2, TPS, Crankshaft Position, Camshaft Position, Knock), actuators (injectors, ignition coils), diagnostic trouble codes (DTCs), emissions systems.
Transmission Automatic:
Automatic transmission assembly, valve body, torque converter, planetary gear sets, hydraulic control systems, transmission control module (TCM), shift solenoids, fluid specifications.
Transmission Manual:
Manual transmission assembly, clutch system, gear sets, shift mechanisms, linkage, fluid specifications (if manual transmission is an option).
Drivetrain:
Driveshafts, constant velocity (CV) joints, differential, axle shafts, wheel bearings, torque transfer.
Suspension:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, sway bars), alignment procedures, specifications.
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment specifications.
Brakes:
Front and rear brake systems (discs/drums), calipers, rotors, pads, brake lines, master cylinder, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, ignition system, wiring diagrams, fuses, relays.
Body Electrical:
Body Control Module (BCM), power windows, door locks, mirrors, wipers, horn, interior/exterior lighting, body sensors.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module.
Body Exterior:
Body panels, doors, hoods, liftgates, bumpers, glass, seals, trim, paint.
Body Interior:
Seats, dashboard, door panels, headliner, carpeting, interior trim, airbags, seat belts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, tire rotation, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, interpretation of diagnostic trouble codes (DTCs).
Component Removal Installation:
Step-by-step instructions for removing and reinstalling major and minor vehicle components.
Major Repairs:
Engine overhaul, transmission rebuild, brake system repairs, suspension component replacement, electrical system diagnosis and repair.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, wiring diagram interpretation, testing of sensors and actuators.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, fault code tables, and symptom analysis for accurate problem identification.
Rebuild Specifications:
Precision specifications for engine and transmission component clearances, torque values, and assembly procedures for complete rebuilds.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, color-coded and clearly labeled.
Specifications Tolerances:
Detailed technical specifications, including clearances, runout, torque values, and pressure readings for all major components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and printable for workshop use.
Binding Type
Digital Format Benefit:
Instant download, no physical binding, accessible on multiple devices.
Paper Type
Digital Format Alternative:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
2.7 Liters (2656 cc)
Engine Layout:
V6 (6-cylinder)
Engine Aspiration:
Naturally Aspirated
Engine Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine Valvetrain:
DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)
Performance
Horsepower Rating:
Approximately 182 hp @ 6000 rpm (subject to regional variations)
Torque Rating:
Approximately 253 Nm (187 lb-ft) @ 4000 rpm (subject to regional variations)
Fuel System
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (or as per owner's manual)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transmission
Optional
Transmission Type Optional:
N/A for this engine/model year combination, typically only automatic offered
Features
Drivetrain Layout:
Front-Wheel Drive (FWD)
Fluid Type
Automatic Transmission Fluid:
SPIII (or equivalent - refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4550 mm (179.1 in)
Width:
Approx. 1795 mm (70.7 in)
Height:
Approx. 1650 mm (65.0 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 1800 liters (63.6 cu ft) with seats folded (varies by configuration)
Cargo Volume Behind 3Rd Row:
Approx. 300 liters (10.6 cu ft) (if 7-seater model)
Weights
Curb Weight:
Approx. 1500-1600 kg (3300-3520 lbs) depending on configuration
Towing Capacity:
Refer to local regulations and owner's manual; typically not specified for light duty MPVs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and passenger, typical for models of this era)
IIHS Front Crash Test Rating:
Good (typical for models with good structural integrity)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brake-force Distribution)
Traction Control:
Available (TCS)
Passive Features
Airbags Front:
Standard (Driver and Passenger Frontal Airbags)
Airbags Side:
Available (Front Side-Impact Airbags, potentially Curtain Airbags for all rows)
Seatbelts:
3-point seatbelts with pretensioners for all occupants.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 player with auxiliary input, satellite radio readiness (XM/Sirius).
Optional Features:
Available navigation system, rearview camera (on higher trims).
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Available on some trims
Connectivity
Bluetooth:
Available on higher trims for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (or as per severe duty recommendations in manual)
Engine Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for iridium plugs (check specific type)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months (severe usage)
Coolant Replacement:
Initial 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 2-3 years
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API SM or higher)
Engine Oil Capacity:
Approx. 4.7 Liters (5.0 Quarts) with filter change
Coolant Type:
Ethylene Glycol-based, OAT (Organic Acid Technology) coolant, Pink/Red color (e.g., Long-Life Coolant)
Known Issues
Engine Performance:
Some reports of occasional rough idling or misfires; carbon buildup on intake valves can occur on higher mileage V6 engines.
Transmission Reliability:
Generally reliable, but fluid maintenance is crucial to prevent premature wear.
Suspension Components:
Worn sway bar links and bushings can lead to clunking noises over bumps.
HVAC System:
Occasional issues with blower motor resistors or blend door actuators.
Electrical Components:
Rear hatch liftgate actuator failures reported.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
First Generation Launch:
2006
Second Generation Launch:
2009 (for model year 2010)
Production
Production Period:
2006-2011
Manufacturing Locations:
Hwaseong, Gyeonggi Province, South Korea (primary)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received good safety ratings from NHTSA and IIHS, contributing to its appeal as a family vehicle.
Ratings
Consumer Reports Reliability:
Generally rated average to above average for reliability, depending on the year and specific component.
Certifications
Emisiones Standards:
Compliant with EPA emissions standards for the respective model years.
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