Kia Sedona (GQ) 2004 3.5 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Chassis Code: GQ Engine Variant: 3.5 DOHC Codes Product Code Example: RM-KSED200435 👋 Introduction Market Position Segment: Full-size Minivan Target...

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标签: 2004 Car Cars Kia Misc Sedona (GQ)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

Chassis Code:

Engine Variant:

3.5 DOHC

Codes

Product Code Example:

RM-KSED200435

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, businesses requiring passenger transport

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Ford Windstar

Key Features

Vehicle Appeal:

Spacious interior, comfortable ride, practical for family use.

Manual Value Proposition:

Enables owners and independent mechanics to perform expert-level maintenance and repairs, reducing dealership costs.

📋 Manual Details

Coverage Areas

Primary Focus:

3.5L DOHC Engine Service and Repair

Vehicle Range:

2004 Kia Sedona (GQ) equipped with the 3.5L DOHC V6 engine

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing system, lubrication system.

Engine Fuel And Emission:

Fuel injection system (MPI), fuel pump, injectors, EVAP system, emission control systems, sensors (MAF, O2, TPS).

Engine Ignition:

Ignition coil system, spark plugs, ignition timing, ECU control.

Cooling System:

Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pan, oil pressure, lubrication intervals, oil specifications.

Engine Control Module ECU:

ECU diagnostics, sensor inputs, actuator outputs, wiring diagrams related to engine management.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common failure modes.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul.

Torque Specifications:

Detailed torque values for all critical fasteners (cylinder head bolts, main bearing caps, etc.).

Special Tools:

Identification and usage of specialized tools required for specific procedures.

Technical Depth

Depth:

Comprehensive - covers basic maintenance to complete engine rebuilds and diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Print Quality

Diagram Resolution:

High-resolution, clear, and detailed

Text Readability:

Easy-to-read text, professional formatting

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (typically)

Displacement:

3.5 Liters (3497 cc)

Configuration:

V6 (6-cylinder)

Valvetrain:

DOHC (Double Overhead Camshaft) with 4 valves per cylinder (24 valves total)

Bore X Stroke:

91.0 mm x 90.0 mm (approx.)

Compression Ratio:

9.3:1 (approx.)

Redline:

6500 RPM (approx.)

Performance

Horsepower:

200 HP @ 5500 RPM (approx.)

Torque:

218 lb-ft @ 3500 RPM (approx.)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Octane Rating:

87 Octane (Regular Unleaded)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Overdrive

Transmission Model:

Kia F4A51 (likely)

Optional

Optional Transmissions:

None offered for this specific engine/year combination in most markets.

Features

Drive Type:

Front-Wheel Drive (FWD)

Transmission Fluid Type:

SPIIID (SP-III) ATF or equivalent

📐 Dimensions

Exterior

Length:

4815 mm (189.6 inches)

Width:

1985 mm (78.1 inches)

Height:

1785 mm (70.3 inches)

Wheelbase:

2905 mm (114.4 inches)

Front Track:

1640 mm (64.6 inches)

Rear Track:

1620 mm (63.8 inches)

Weights

Curb Weight:

2000-2150 kg (approx.)

Gross Vehicle Weight Rating Gvw:

2770 kg (approx.)

Cargo

Cargo Volume All Seats Up:

N/A (typical for minivan, but manual would detail)

Cargo Volume Rear Seats Folded:

N/A (typical for minivan, but manual would detail)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

4-Star (Driver), 4-Star (Passenger) - 2004 model year

IIHS Side Impact:

Good (for models equipped with side airbags, if applicable)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional/Standard depending on trim

Electronic Stability Control Esc:

Not typically standard on this model year, but manual may cover related diagnostics if present.

Passive Features

Airbags Front:

Standard (Driver and Passenger)

Airbags Side Curtain:

Optional (depending on trim and market)

Seatbelts:

3-point seatbelts for all occupants, pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo with CD Player. Optional Infinity sound system may be present.

Navigation:

Optional factory-installed navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Accessories:

Power windows, power door locks, power sliding doors (optional).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Engine Oil Filter Replacement:

With every oil change.

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (typically Iridium or Platinum plugs).

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Automatic Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 4 years.

Serpentine Belt Inspection:

Every 15,000 miles (24,000 km), replacement as needed.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 5W-30 or 5W-40

Engine Oil Capacity:

5.8 Liters (6.1 US quarts)

Transmission Fluid Type:

SPIIID (SP-III) Automatic Transmission Fluid

Transmission Fluid Capacity:

7.3 Liters (7.7 US quarts) for refill, 8.2 Liters (8.7 US quarts) for overhaul.

Coolant Type:

Ethylene Glycol based coolant (long-life, blue or green)

Coolant Capacity:

8.5 Liters (9.0 US quarts)

Known Issues

Engine Performance:

Occasional rough idling due to worn spark plugs or fuel injectors. Intake manifold gasket leaks can cause vacuum issues.

Transmission:

Slipping or harsh shifts can indicate low fluid levels or internal wear. Clutch solenoid issues can also cause shifting problems.

Cooling System:

Thermostat failures leading to overheating or poor heating. Water pump leaks are also a possibility.

Electrical System:

Alternator failures and battery drain issues are common as the vehicle ages. Sensor failures (e.g., Crankshaft Position Sensor) can cause starting issues.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Model Evolution

First Generation Start:

1997 (as Kia Joys, then Kia Carnival)

Second Generation Start:

2006 (major redesign)

2004 Model Year Positioning:

Part of the first generation, representing a mature product before the second generation redesign. Often sold as Kia Carnival outside North America.

Production

Manufacturing Locations:

South Korea (primary), various international assembly plants

🏆 Awards & Recognition

Recognitions

Family Car Awards:

While the Sedona itself might not have numerous individual awards, Kia as a brand has seen increasing recognition for value and reliability in the early 2000s.

Ratings

Consumer Reports Reliability:

Varied, generally average to above average for its class during this period. Manual is essential for addressing specific issues.