KIA SEDONA (GQ) 2004 3.5 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Generation: GQ Model Year: 2004 Codes Chassis Code: GQ 👋 Introduction Market Position Market Segment: Minivan / MPV Target Audience: Families, fleet...

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标签: 2004 Car Cars Kia Misc SEDONA (GQ)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Generation:

Model Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Minivan / MPV

Target Audience:

Families, fleet operators, DIY mechanics, professional technicians

Competitive Analysis

Key Competitors 2004:

Dodge Grand Caravan, Chrysler Town & Country, Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Venture/Vans

Key Features

Vehicle Type:

Front-engine, front-wheel-drive minivan

Seating Capacity:

Typically 7 or 8 passengers

Utility:

Spacious interior, versatile seating arrangements, good for cargo hauling and passenger transport

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical, Body, Interior, Diagnostics, Maintenance, Troubleshooting, Repair Procedures

Page Count

Page Count:

Hundreds of pages (exact number not specified but implied to be comprehensive)

Manual Type

Manual Type:

Official Full Factory Service Repair Manual

Language

Language:

English

Format

Format:

Printable (allows printing entire manual or selected pages)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing system, oil pump, cooling system, lubrication

Engine Management:

Fuel injection system (MPI), ignition system, emissions control, sensors, actuators, ECU diagnostics and programming

Transmission Drivetrain:

Automatic Transmission (4-speed), torque converter, shift controls, driveshafts, differentials, CV joints

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link independent), shock absorbers, springs, bushings, wheel bearings

Steering:

Power steering system, steering gear, steering column, tie rods, power steering pump and fluid

Brakes:

Front disc brakes, rear disc brakes, ABS system, brake fluid, brake lines, master cylinder, parking brake

Electrical System:

Battery, charging system (alternator), starter motor, lighting system, power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams

HVAC:

Air conditioning system, heater core, blower motor, climate controls, refrigerant, system diagnostics

Body Interior:

Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, safety restraints (airbags, seatbelts)

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement

Repair Procedures:

Engine overhaul, transmission repair, suspension component replacement, brake caliper and rotor replacement, electrical component diagnosis and repair, HVAC system repair

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common failure analysis

Torque Specifications:

Detailed torque specifications for all critical fasteners

Diagnostic Procedures:

On-board diagnostics (OBD-II), scan tool usage, electrical circuit testing, fuel system pressure testing

Technical Depth

Technical Depth:

Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams

📊 Manual Specifications

File Format

File Format:

Likely PDF (implied by printability)

Print Quality

Print Quality:

High (suitable for professional use, can print entire manual)

Binding Type

Binding Type:

Not specified, but implies a cohesive document for printing

Paper Type

Paper Type:

Not specified, but intended for printing

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (common for this application)

Engine Configuration:

V6, 24-valve, DOHC (Double Overhead Camshaft)

Displacement:

3.5 Liters (3497 cc)

Performance

Horsepower:

Approx. 200 hp @ 5500 rpm (specific output may vary slightly)

Torque:

Approx. 220 lb-ft @ 3000 rpm (specific output may vary slightly)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., Hyundai/Kia Long Life Coolant or equivalent)

Lubrication

Oil Type:

API SL or higher, SAE 5W-30 (check owner's manual for specific recommendation)

Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) with filter change

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (4-speed electronically controlled)

Optional

Optional Transmission:

Not applicable for this specific engine/model year combination

Features

Transmission Fluid Type:

Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)

Transmission Fluid Capacity:

Approx. 9.5 US quarts (9.0 liters) for a dry fill, less for a drain and refill

📐 Dimensions

Exterior

Length:

Approx. 197.4 inches (5014 mm)

Width:

Approx. 75.2 inches (1909 mm)

Height:

Approx. 67.3 inches (1709 mm)

Wheelbase:

Approx. 118.1 inches (2999 mm)

Cargo

Cargo Volume Behind 3Rd Row:

Variable depending on seat configuration, but typically around 22-24 cubic feet

Cargo Volume Behind 2Nd Row:

Approx. 70-80 cubic feet

Cargo Volume Max:

Approx. 140-150 cubic feet (with 2nd and 3rd rows folded/removed)

Weights

Curb Weight:

Approx. 4300-4500 lbs (1950-2041 kg) depending on trim and options

Gross Vehicle Weight Rating Gvwr:

Approx. 5800-6000 lbs (2630-2722 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Likely 4 or 5 stars (based on typical 2004 safety standards for minivans)

NHTSA Front Impact Passenger:

Likely 4 or 5 stars

NHTSA Side Impact Front Seat:

Likely 4 or 5 stars

NHTSA Side Impact Rear Seat:

Likely 4 or 5 stars

IIHS Frontal Offset:

Likely Acceptable or Good (check IIHS archives for specific year)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Often optional or standard on higher trims

Passive Features

Airbags:

Front airbags (driver and passenger), optional side airbags

Seat Belts:

3-point seatbelts with pretensioners for front seats, 3-point for all passenger seats

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for CHildren) for rear seats

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player, optional cassette, optional premium sound system

Display:

Basic digital or analog displays for climate and audio, basic instrument cluster

Driver Assistance

Cruise Control:

Standard

Parking Assistance:

Rear parking sensors were an available option on higher trims.

Connectivity

Auxiliary Input:

Not typically standard; aftermarket solutions common

Convenience Features

Power Sliding Doors:

Available on higher trim levels

Power Tailgate:

Not typically available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months (whichever comes first) under normal driving conditions. Severe conditions may require more frequent changes (refer to manual).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually. Inspect more frequently.

Spark Plug Replacement:

Platinum-tipped spark plugs typically last longer, e.g., 60,000 miles (96,000 km) or more (refer to manual for exact type and interval).

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months. Inspect regularly.

Fluid Specifications

Power Steering Fluid:

Dexron III or equivalent ATF (Automatic Transmission Fluid)

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Coolant Capacity:

Approx. 7.0 US quarts (6.6 liters)

Known Issues

Common Wear Items:

CV joints, suspension bushings, brake pads/rotors, water pump, serpentine belt, catalytic converter

Engine Specific Concerns:

Potential for oil leaks from valve cover gaskets or oil pan; timing belt tensioner (if belt driven, check spec, DOHC usually belt) or chain wear; radiator and cooling system leaks.

Transmission Specific Concerns:

Occasional issues with solenoid packs or torque converter clutch engagement; fluid contamination can lead to premature wear.

Electrical Concerns:

Window regulators, power door lock actuators, interior light failures, alternator issues

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Brand Origins:

South Korean automotive manufacturer, founded in 1944

Model Evolution

First Generation Launch:

The Sedona (Carnival globally) was first introduced in 1998.

Gq Generation Details:

The GQ generation refers to the first generation of the Kia Sedona, which saw significant updates and redesigns during its production run.

Production

Production Start Year Model:

1998 (globally for Carnival), 2002 for North American market Sedona

Production End Year Generation:

2005 (for GQ generation)

Manufacturing Locations:

South Korea, with some assembly potentially occurring in other regions depending on the market.

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific major awards are not prominently highlighted for this model year, it generally performed competitively in safety tests for its class at the time.

Ratings

Consumer Reports Historical Ratings:

Ratings varied by year and specific focus, often highlighting value but sometimes noting reliability concerns common in the segment.