Kia Sedona (GQ) 2004 Engine 3.5 V6 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Generation Code: GQ Year: 2004 Engine: 3.5L V6 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, commercial users requiring passenger...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Generation Code:

Year:

Engine:

3.5L V6

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, commercial users requiring passenger transport

Competitive Analysis

Key Competitors:

Toyota Sienna, Honda Odyssey, Chrysler Town & Country, Ford Windstar

Key Features

Vehicle Appeal:

Spacious interior, versatile seating, affordable price point

Manual Value

Value Proposition:

Provides the technical depth required for DIY repairs and professional diagnostics, saving significant costs

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Repair

Specific Systems:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Bodywork, Interior

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling

Engine Electrical:

Ignition system, fuel injection, sensors, ECM/PCM diagnosis, wiring diagrams

Transmission Automatic:

Overhaul, torque converter, valve body, electronic controls, fluid service

Drivetrain:

Front and rear drive axles, CV joints, differential service

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, wheel alignment specifications

Steering:

Power steering system, steering gear, column, tie rods

Brakes:

Front and rear disc brakes, ABS system, hydraulic lines, brake fluid specifications

Electrical System:

Battery, charging system, lighting, starting system, fuses, relays, body control module (BCM)

HVAC:

Air conditioning, heating, climate control system diagnosis and repair

Body And Trim:

Exterior body panels, doors, windows, interior trim, seats

Procedures Included

Maintenance Tasks:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnosis, OBD-II diagnostics, wiring diagram interpretation

Repair Operations:

Component replacement, system overhauls, assembly and disassembly instructions

Performance Tuning:

Limited to factory specifications and basic adjustments, not aftermarket tuning

Technical Depth

Depth:

Comprehensive, from routine maintenance to complete engine and transmission rebuilds

Detail Level:

Step-by-step instructions with detailed torque specifications, clearances, and diagnostic parameters

Illustrations:

Includes exploded views, diagrams, and schematics for clarity

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, clear text and images, searchable

Print Quality

Print Recommendation:

Printable for workshop use

Binding Type

Binding Type:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (likely for 3.5L V6, confirm with VIN)

Engine Type:

Naturally Aspirated V6, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) - likely DOHC for this displacement

Displacement:

3.5 Liters (3497 cc)

Bore X Stroke:

93.0 mm x 82.7 mm (Typical for Mitsubishi 6G74 engine)

Compression Ratio:

9.4:1 (Typical)

Horsepower:

200-216 hp @ 5500-6000 rpm (Varies by specific tuning)

Torque:

220-235 lb-ft @ 3500-4000 rpm (Varies by specific tuning)

Performance

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (Minimum)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI)

Throttle Body:

Electronic Throttle Control (ETC) may be present depending on market and specific model year updates

Engine Management

ECU Type:

Engine Control Unit (ECU) or Powertrain Control Module (PCM), specific manufacturer designation required

Emission Control:

Catalytic converter, Oxygen sensors (O2 sensors), EGR system (Exhaust Gas Recirculation)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transmission

Optional

Optional Transmission:

N/A for this engine/model year combination, typically automatic only

Features

Transmission Fluid Type:

SP-III (Recommended)

Transmission Fluid Capacity:

Approx. 8.0-9.0 Liters (Dry fill, check manual for exact capacity)

Transmission Control:

Electronic Control Unit (ECU) for shift logic and diagnostics

📐 Dimensions

Exterior

Length:

Approx. 192.7 inches (4895 mm)

Width:

Approx. 71.7 inches (1820 mm)

Height:

Approx. 67.7 inches (1720 mm)

Wheelbase

Wheelbase:

Approx. 116.5 inches (2960 mm)

Interior

Seating Capacity:

7-8 Passengers

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 20-25 cu ft (Varies by configuration)

Cargo Volume With 3Rd Row Folded:

Approx. 60-70 cu ft

Weights

Curb Weight:

Approx. 4200-4400 lbs (1905-2000 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5800-6000 lbs (2630-2720 kg)

Towing

Towing Capacity:

Approx. 3500 lbs (1588 kg) with appropriate equipment

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (2004 model year testing)

NHTSA Front Impact Passenger:

4 Stars (2004 model year testing)

NHTSA Side Impact Front Seat:

5 Stars (2004 model year testing)

NHTSA Side Impact Rear Seat:

5 Stars (2004 model year testing)

IIHS Frontal Offset:

Good (for 2004 model year testing)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front-seat mounted side airbags

Seatbelts:

Three-point seatbelts for all occupants, pretensioners for front seats

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player, optional premium audio systems with amplifier and subwoofer.

Display:

Digital clock, possibly an LCD display for climate control or radio information.

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Sensors:

Optional rear parking sensors on some trims.

Connectivity

Auxiliary Input:

Unlikely to have standard USB or Bluetooth; older models may have an auxiliary audio input jack.

Comfort Features

Climate Control:

Manual or automatic climate control systems, rear climate controls often included.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (refer to manual for specific severe/normal duty)

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (e.g., Iridium)

Transmission Fluid Service:

Every 30,000-60,000 miles (48,000-96,000 km)

Coolant Replacement:

Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) thereafter.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic or Synthetic Blend (API SM or higher)

Engine Oil Capacity:

Approx. 4.5-5.0 Quarts (4.25-4.73 Liters) with filter change

Coolant Type:

HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) Orange/Pink Coolant (e.g., Pentofrost A3/A4)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF Dexron III or equivalent

Known Issues

Engine Oil Leaks:

Potential leaks from valve cover gaskets, oil pan gaskets, and front crank seal.

Transmission Problems:

Occasional shifting issues, particularly in older units. Fluid and filter changes are critical.

Suspension Wear:

Wear in ball joints, tie rod ends, and bushings leading to noise and alignment issues.

Cooling System:

Radiator leaks or hose failures; ensure proper coolant levels and condition.

Exhaust System:

Corrosion and failure of exhaust components, particularly in humid climates.

📚 Vehicle History

Brand Heritage

Kia Heritage:

Kia Motors Corporation, founded in 1944, known for evolving from bicycle manufacturing to global automotive presence.

Model Evolution

Sedona Generation 1 Codes:

VK1 (First Generation, 1998-2005), this manual covers the latter part of this generation (GQ designation often refers to the first generation in many markets).

Sedona Platform:

Shared platform with Mitsubishi models, particularly the Mitsubishi Space Wagon/Grandis.

Production

Production Location:

South Korea (primarily), possibly other global assembly points depending on market.

Production Years

First Generation Years:

1998-2005

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved good ratings in NHTSA and IIHS crash tests for its time, contributing to its family appeal.

Ratings

Consumer Reports Rankings:

Varied over the years; generally considered a value-oriented minivan with average reliability ratings for its class and era.

Certifications

Emissions Certification:

Meets EPA and California ARB emission standards for the model year.