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KIA Sorento 3.3L 2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2008 Engine: 3.3L V6 Lambda G6DB Codes Chassis Code: JC 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover Target...
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KIA Sorento 3.3L 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sorento
Year:
2008
Engine:
3.3L V6 Lambda G6DB
Codes
Chassis Code:
JC
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV / Crossover
Target Audience:
Families, individuals seeking versatile transportation with comfortable seating and cargo space.
Competitive Analysis
Key Competitors 2008:
Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Chevrolet Equinox.
Key Features
Exterior Styling:
Robust and contemporary SUV styling.
Interior Comfort:
Spacious and comfortable interior with optional third-row seating.
Engine Performance:
Smooth and capable 3.3L V6 engine.
Manual Utility:
Provides essential information for maintaining and repairing the 2008 KIA Sorento, empowering owners and technicians.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive workshop service and repair coverage for the 2008 KIA Sorento 3.3L model.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, piston and connecting rod, crankshaft and flywheel, lubrication system, cooling system, intake and exhaust systems.
Engine Management:
Fuel system, ignition system, emission control system, engine control module (ECM) diagnostics and repair.
Transmission:
Automatic Transmission (H-Matic) service, overhaul, diagnosis, removal and installation, torque converter, hydraulic control system.
Drivetrain:
Front axle, rear axle, drive shafts, propeller shaft, differential, wheel bearings.
Suspension:
Front suspension (independent, double wishbone), rear suspension (independent, multi-link), shock absorbers, springs, control arms, stabilizer bars.
Steering:
Power steering system, steering gear, steering column, steering linkage, diagnosis and repair.
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pedal, master cylinder, brake booster, hydraulic lines.
Electrical System:
Battery, charging system (alternator, starter motor), lighting system, ignition system, starting system, horn, wipers and washers.
Body Exterior:
Body construction, front and rear bumpers, hood, doors, fenders, roof, glass, mirrors, exterior trim, paint repair.
Body Interior:
Seats, dashboard, interior trim panels, headliner, carpeting, seat belts, airbags, climate control system (HVAC).
HVAC:
Air conditioning system, heating system, ventilation, blower motor, evaporator, condenser, refrigerant, diagnosis and repair.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, ABS, EBD, traction control (TCS), electronic stability control (ESC).
Diagnostics:
On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts.
Procedures Included
Maintenance Procedures:
Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, fuel filter replacement, brake fluid replacement, belt replacement, tire rotation.
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, CV joint replacement, strut replacement, power steering pump replacement, starter motor replacement, alternator replacement.
Troubleshooting Guides:
Detailed symptom-based troubleshooting for various systems including engine performance issues, transmission shifting problems, braking concerns, electrical faults, and HVAC malfunctions.
Diagnostic Charts:
Step-by-step diagnostic procedures for pinpointing the root cause of malfunctions, often presented in a flowchart format.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major vehicle systems, aiding in electrical troubleshooting and repair.
Technical Depth
Depth:
Full workshop level, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed disassembly, repair, and reassembly procedures for all major components.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for hard copy reference.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Software:
No special software required; compatible with any PDF reader on PC, Mac, tablet, or smartphone.
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6DB (Lambda)
Engine Type:
Naturally Aspirated V6, DOHC (Dual Overhead Camshaft), 24 Valves
Displacement:
3342 cc (3.3 Liters)
Bore X Stroke:
92.0 mm x 83.5 mm
Compression Ratio:
10.4:1
Performance
Horsepower Peak:
242 hp @ 6000 rpm (SAE Net)
Torque Peak:
225 lb-ft @ 3500 rpm (SAE Net)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Internals
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Lubrication
Oil Capacity:
5.5 US quarts (5.2 Liters) with filter change
Recommended Oil Viscosity:
SAE 5W-20 (API SM or higher)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (refer to manual for specific P-OAT or HOAT)
Coolant Capacity:
8.7 US quarts (8.2 Liters)
🔧 Transmission
Standard
Type:
5-speed Automatic (H-Matic)
Optional
Type:
N/A (5-speed Automatic was standard for 3.3L)
Features
Drive Modes:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) options available.
Fluid Specifications
Transmission Fluid Type:
SP-III (or equivalent specified by manufacturer, refer to manual for exact specification)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 9.5 US quarts (9.0 Liters) for a complete fill, check dipstick for accurate level.
📐 Dimensions
Exterior
Length:
188.5 inches (4788 mm)
Width:
74.4 inches (1890 mm)
Height:
67.5 inches (1715 mm)
Wheelbase:
110.4 inches (2805 mm)
Ground Clearance:
8.1 inches (206 mm)
Interior
Seating Capacity:
5 or 7 passengers (depending on configuration)
Cargo
Cargo Volume Behind 3Rd Row:
6.1 cu ft (173 L)
Cargo Volume Behind 2Nd Row:
30.0 cu ft (850 L)
Cargo Volume Behind 1St Row:
75.0 cu ft (2124 L)
Weights
Curb Weight:
4200 - 4500 lbs (1905 - 2041 kg) (approx., depending on FWD/AWD and trim)
Gross Vehicle Weight Rating Gvwr:
5800 - 6000 lbs (2630 - 2722 kg) (approx.)
Towing Capacity:
3500 lbs (1588 kg) (with proper equipment)
Tongue Weight:
350 lbs (159 kg) (max)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat Passenger:
5 Stars
NHTSA Side Impact Rear Seat Passenger:
5 Stars
NHTSA Rollover Rating:
4 Stars
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Ebd:
Standard (Electronic Brake-force Distribution)
Esc:
Standard (Electronic Stability Control)
TCS:
Standard (Traction Control System)
Passive Features
Airbags Front:
Dual front advanced airbags
Airbags Side:
Front and rear side curtain airbags, front seat-mounted side airbags
Seatbelts:
3-point active front seatbelts with pretensioners and load limiters, rear 3-point seatbelts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Optional Infinity audio system available.
Navigation:
Optional DVD-based navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Optional rear parking sensors available.
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack.
Climate Control
System Type:
Manual climate control standard, optional dual-zone automatic climate control.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 105,000 miles (168,000 km) (Iridium-tipped plugs).
Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) under normal driving conditions, more frequently under severe conditions.
Coolant Replacement:
First replacement at 105,000 miles (168,000 km) or 5 years, then every 60,000 miles (96,000 km) or 5 years thereafter.
Brake Fluid Replacement:
Recommended every 2 years or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-20 API SM (Synthetic Blend or Full Synthetic recommended for optimal performance)
Transmission Fluid:
KIA Genuine ATF SP-III or equivalent
Coolant:
Hyundai/Kia Long Life Coolant (Green) or equivalent HOAT/P-OAT
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific designation)
Power Steering Fluid:
Hyundai/Kia Genuine Power Steering Fluid (PSF) or equivalent DEXRON III/VI
Known Issues
Engine Oil Consumption:
Some early models may exhibit increased oil consumption; regular checks are advised.
Transmission Hesitation:
Occasional reports of rough shifting or hesitation, potentially related to software or fluid issues. Manual addresses diagnosis.
HVAC Blower Motor:
Blower motor failures can occur; manual provides diagnostic procedures.
Suspension Noise:
Worn suspension components (bushings, ball joints, struts) can lead to clunks or rattles; manual details inspection and replacement.
ABS Sensor Failure:
ABS wheel speed sensors can fail, triggering ABS warning lights; manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
KIA Motors Corporation
Origin:
South Korea
Model Evolution
First Generation Launch:
2004
Second Generation Launch:
2006
Model Year In Manual:
2008 (Part of the second generation, facelifted model)
Production
Production Plants:
Hwasung Plant, South Korea; Gwangmyeong Plant, South Korea; Various CKD assembly plants globally.
🏆 Awards & Recognition
Recognitions
Safety Award 2008:
Recognized by NHTSA with 5-star frontal and side crash test ratings.
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