KIA SORENTO (BL) 2008 G 3.8 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Generation Code: BL Year: 2008 Engine Variant: 3.8 DOHC 👋 Introduction Market Position Segment: Mid-size SUV Positioning: Family-oriented, versatile SUV with available...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Generation Code:

Year:

Engine Variant:

3.8 DOHC

👋 Introduction

Market Position

Segment:

Mid-size SUV

Positioning:

Family-oriented, versatile SUV with available third-row seating and robust powertrain options

Competitive Analysis

Competitors:

Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Trailblazer, Nissan Pathfinder

Key Features

Design:

Body-on-frame construction (for BL generation), rugged styling, spacious interior

Powertrain:

Powerful V6 engine options, available AWD

Versatility:

Available seven-passenger seating, significant cargo capacity

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair Manual

Scope:

All mechanical, electrical, body, and maintenance procedures

Page Count

Estimated Pages:

Hundreds (Specific count not provided, but described as comprehensive)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Printable (Implied by 'print it out in its entirety or just the pages you need')

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system

Engine Management:

Fuel system, ignition system, emission control systems, ECU diagnostics, sensors, actuators

Transmission:

Automatic transmission (likely, given engine and year), overhaul, diagnostics, fluid service

Drivetrain:

Front axle, rear axle, propeller shaft, differentials, drive shafts

Suspension:

Front suspension (independent), rear suspension (independent), shock absorbers, springs, control arms, bushings

Steering:

Power steering system, steering gear, steering column, tie rods

Brakes:

Front and rear brakes (disc), ABS system, brake lines, master cylinder, calipers, pads, rotors

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, mirrors

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant handling, components

Safety Systems:

Airbag system, seat belt pretensioners, SRS diagnostics

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement

Diagnostics:

Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation

Repair:

Component removal and installation, component overhaul, system repair

Adjustments:

Wheel alignment, brake adjustments, clutch adjustments (if applicable), idle speed adjustments

Replacements:

Belt replacement, hose replacement, gasket replacement, seal replacement

Specifications And Tolerances:

Torque specifications, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive factory-level detail for professional technicians and experienced DIYers

Diagnostic Complexity:

Advanced electronic diagnostics, wiring diagrams, component testing procedures

Rebuild Procedures:

Detailed engine and transmission overhaul procedures

📊 Manual Specifications

File Format

Digital Format:

Likely PDF (as it's printable)

Print Quality

Quality:

High-quality, factory-original standard (implied)

Binding Type

Binding:

Not specified, but implies bound or easily printable sections

Paper Type

Paper Quality:

Not specified, but assumes standard professional manual paper for durability

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (commonly associated with 3.8L Lambda)

Engine Type:

60-degree V6, naturally aspirated

Displacement:

3.8 Liters (3778 cc)

Bore X Stroke:

96.0 mm x 87.0 mm (typical for this engine family)

Compression Ratio:

9.6:1 (typical)

Valve Train:

DOHC (Dual Overhead Camshafts), 24 valves

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Performance

Horsepower:

Approx. 242 hp @ 6000 rpm (varies slightly by market)

Torque:

Approx. 251 lb-ft @ 4500 rpm (varies slightly by market)

Fuel System

Recommended Fuel:

87 Octane Regular Unleaded Gasoline

Fuel Tank Capacity:

70 Liters (18.5 US gallons)

🔧 Transmission

Standard

Transmission Type:

5-speed Automatic Transmission (A5HF1 / W5A580 based)

Optional

Transmission Type:

Not typically offered with manual transmission for this engine

Features

Drive Modes:

Sequential shift control (Sportmatic)

Transfer Case:

Active On-Demand 4WD System (optional)

📐 Dimensions

Exterior

Length:

4675 mm (184.1 in)

Width:

1885 mm (74.2 in)

Height:

1745 mm (68.7 in)

Wheelbase:

2700 mm (106.3 in)

Ground Clearance:

Approx. 205 mm (8.1 in)

Weights

Curb Weight:

Approx. 1950 - 2050 kg (4299 - 4519 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2600 - 2700 kg (5732 - 5952 lbs)

Towing Capacity:

Up to 3500 lbs (1588 kg) with proper equipment and trailer brakes

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for 2008 model year in certain configurations)

NHTSA Side Impact:

5-Star (for 2008 model year in certain configurations)

IIHS Side Impact:

Good (for 2008 model year)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Electronic Traction Control (TCS)

Standard Electronic Stability Program (ESP)

Brake Assist:

Standard Brake Assist System (BAS)

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, curtain side-impact airbags (for all rows)

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seating positions

Rollover Protection:

Active Rollover Prevention (ARP) system integrated into ESP

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional Infinity premium audio system.

Navigation:

Optional factory-installed navigation system with touchscreen display available on higher trims.

Climate Control:

Manual or dual-zone automatic climate control

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear parking assist sensors

Rearview Camera:

Optional rearview camera integrated into navigation screen

Connectivity

Auxiliary Input:

Standard 3.5mm auxiliary audio input jack

Usb Port:

Optional USB port integrated with audio system on some models

Bluetooth:

Optional Bluetooth hands-free connectivity on some models

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)

Air Filter Replacement:

Every 30,000 miles or 24 months

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 100,000 miles (Platinum or Iridium type)

Transmission Fluid Change:

Every 60,000 miles or 48 months (severe service: 30,000 miles)

Fluid Specifications

Engine Oil Type:

SAE 5W-30, API SM or higher (or ILSAC GF-4)

Engine Oil Capacity:

Approx. 5.5 Liters (5.8 US quarts) with filter change

Coolant Type:

Ethylene Glycol based coolant, P-HOAT type (e.g., Hyundai/Kia Super Long Life Coolant)

Coolant Capacity:

Approx. 8.8 Liters (9.3 US quarts)

Transmission Fluid Type:

SPIII Automatic Transmission Fluid (ATF)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF SPIII or Kia Power Steering Fluid

Known Issues

Engine Oil Consumption:

Some 3.8L Lambda engines may exhibit increased oil consumption; regular checks are advised.

Transmission Harsh Shifting:

Occasional reports of harsh shifting or delayed engagement, potentially related to transmission fluid condition or valve body issues.

Suspension Components:

Wear in bushings, ball joints, and tie rod ends can occur with mileage, leading to steering looseness or clunking noises.

HVAC Blend Door Actuators:

Failure of HVAC blend door actuators can lead to improper temperature control or air distribution.

Exhaust Manifold Cracks:

Cracks in the exhaust manifold can occur due to thermal stress, leading to exhaust leaks and a ticking sound.

📚 Vehicle History

Brand Heritage

Brand Focus:

Kia's evolution from an economy brand to a global automotive player known for value and increasingly sophisticated products

Model Evolution

Generation Start:

First generation Sorento (JC) launched in 2002

Current Generation Start:

Second generation (XM) launched in 2009

Bl Generation Years:

2002-2009 (facelifted in 2006)

Production

Manufacturing Locations:

South Korea (Hwasung Plant), Malaysia, Russia, etc.

🏆 Awards & Recognition

Recognitions

Consumer Reports Rating:

Variable, often rated as average or below average for reliability in early years, improving over time.

Safety Awards:

Achieved good safety ratings from NHTSA and IIHS for the model year, indicating solid occupant protection.

Certifications

Emissions Certification:

Compliant with EPA emissions standards for the 2008 model year.