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Kia Sorento 2012 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Sorento Year: 2012 Generation Generation Name: XM Generation Years: 2010-2013 Codes Chassis Code: XM Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families,...
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Kia Sorento 2012 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Sorento
Year: 2012
Generation
Generation Name: XM
Generation Years: 2010-2013
Codes
Chassis Code: XM
Introduction
Market Position
Segment: Mid-size Crossover SUV
Target Audience: Families, individuals seeking versatility and comfort
Competitive Analysis
Key Competitors: Honda CR-V, Toyota RAV4, Hyundai Santa Fe, Ford Edge, Nissan Murano
Key Features
Seating Capacity: Available in 5-seater and 7-seater configurations
Styling: Modern exterior design with a focus on SUV proportions
Versatility: Flexible cargo space and passenger accommodation
Manual Details
Coverage Areas
Primary Coverage: North America
Secondary Coverage: Global Markets (with regional variations noted)
Page Count
Estimated Page Count: 1500-2000+
Manual Type
Type: Factory Service Repair Manual
Content Focus: Repair, Maintenance, Diagnostics, Troubleshooting
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, component testing, timing, lubrication, cooling
Engine Electrical: Ignition system, fuel injection, sensor diagnostics, ECU operation
Transmission Automatic: Diagnosis, repair, fluid service, component replacement, torque converter
Transmission Manual: Diagnosis, repair, fluid service, component replacement
Drivetrain: FWD, AWD systems, driveshafts, differentials, wheel bearings
Suspension: Front and rear suspension components, alignment, shock absorbers, springs
Steering: Power steering system, steering column, tie rods, rack and pinion
Brakes: Hydraulic system, ABS, EBD, brake calipers, rotors, pads, bleeding procedures
Electrical System General: Wiring diagrams, component locations, fuses, relays, battery, charging system
Body Exterior: Panel removal and installation, doors, hoods, fenders, bumpers, glass
Body Interior: Trim panels, seating, dashboard, HVAC controls, lighting
HVAC: Air conditioning system, heater core, blower motor, climate control
Infotainment: Audio system, navigation, Bluetooth, camera systems (diagnostics and basic repair)
Driver Assistance: Parking assist sensors, camera systems (diagnostics and basic repair)
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting: Diagnostic flowcharts, fault code interpretation, symptom-based diagnosis
Repair: Step-by-step instructions for component replacement and system repair
Diagnostics: Use of diagnostic tools, reading live data, actuator testing
Torque Specifications: Precise torque values for all critical fasteners
Wiring Diagrams: Comprehensive electrical schematics for all systems
Special Tools: Identification and usage of specialized tools required for specific repairs
Rebuilds: Detailed procedures for engine and transmission rebuilds
Technical Depth
Depth: Complete factory-level coverage, from basic maintenance to complex system overhauls
Diagnostics Capability: Advanced diagnostic procedures and troubleshooting guides
Repair Detail: Includes step-by-step instructions with diagrams and photos where applicable
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text for quick information retrieval
Print Quality
Print Readability: High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding For Printed: N/A (Digital Download)
Paper Type
Paper For Printed: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code 1: Theta II G4KE (2.4L)
Displacement 1: 2.4 Liters (2359 cc)
Configuration 1: Inline 4-cylinder
Valve Train 1: DOHC, 16 valves with Dual Continuously Variable Valve Timing (Dual CVVT)
Horsepower 1: 175 hp @ 6000 rpm (approximate)
Torque 1: 169 lb-ft @ 4000 rpm (approximate)
Fuel System 1: Electronic Fuel Injection (MPI)
Recommended Fuel 1: 87 Octane Unleaded Gasoline
Optional Engine
Engine Code 2: Lambda II G6DH (3.5L)
Displacement 2: 3.5 Liters (3470 cc)
Configuration 2: V6
Valve Train 2: DOHC, 24 valves with Dual Continuously Variable Valve Timing (Dual CVVT)
Horsepower 2: 276 hp @ 6300 rpm (approximate)
Torque 2: 248 lb-ft @ 5000 rpm (approximate)
Fuel System 2: Electronic Fuel Injection (MPI)
Recommended Fuel 2: 87 Octane Unleaded Gasoline
Transmission
Standard
Transmission Type 1: 6-speed Automatic
Drive Type 1: Front-Wheel Drive (FWD)
Optional
Transmission Type 2: 6-speed Automatic
Drive Type 2: All-Wheel Drive (AWD)
Features
Gear Ratios: Specific gear ratios for both 2.4L and 3.5L engines and AWD variants are detailed in the manual.
Transmission Fluid Spec 1: SP-IV Automatic Transmission Fluid (ATF) - Kia Genuine or equivalent
Transmission Fluid Capacity 1: Approximately 7.6 liters (8.0 US quarts) for 6-speed automatic
Dimensions
Exterior
Length: 4690 mm (184.6 in)
Width: 1890 mm (74.4 in)
Height: 1710 mm (67.3 in) (unloaded)
Wheelbase: 2700 mm (106.3 in)
Ground Clearance: Approx. 185 mm (7.3 in)
Interior
Passenger Volume: Approx. 116.5 cu ft (3299 L)
Cargo
Cargo Volume Behind 3Rd Row: Approx. 9.6 cu ft (272 L)
Cargo Volume Behind 2Nd Row: Approx. 30.1 cu ft (852 L)
Cargo Volume Behind 1St Row: Approx. 75.5 cu ft (2138 L)
Weights
Curb Weight Min: Approx. 1700 kg (3748 lbs) for 2.4L FWD
Curb Weight Max: Approx. 1900 kg (4189 lbs) for 3.5L AWD
Gross Vehicle Weight Rating Gvwr: Specific GVWR varies by configuration, consult manual for exact figures.
Towing Capacity: Up to 2,000 lbs (907 kg) with optional trailer tow package (check specific vehicle configuration)
Safety Features
Ratings
NHTSA Overall Rating: Likely 4 or 5 stars, depending on configuration and testing year (refer to NHTSA for precise data)
IIHS Top Safety Pick: Achieved 'Top Safety Pick' status for certain model years in this generation.
Active Features
ABS: Standard Anti-lock Braking System
Esc: Standard Electronic Stability Control (ESC)
Traction Control: Standard Traction Control System (TCS)
Hill Start Assist: Available on some trims
Passive Features
Airbags Front: Dual front airbags
Airbags Side: Front seat-mounted side airbags
Airbags Curtain: First and second-row side curtain airbags
Seatbelts: 3-point active front seatbelts with pretensioners and load limiters
Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system
Technology Features
Infotainment
Audio System: Standard AM/FM/CD/MP3 audio system with auxiliary input and USB port. Available premium audio systems (e.g., Infinity).
Navigation System: Optional factory-installed navigation system with touchscreen interface.
Driver Assistance
Rearview Camera: Available on select trims, often integrated with the navigation system.
Parking Sensors: Available front and rear parking assist sensors.
Connectivity
Bluetooth: Standard Bluetooth hands-free phone and audio streaming capability on most trims.
Usb Port: Standard USB port for media playback and device charging.
Maintenance
Service Intervals
Oil Change Interval Gasoline: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months (under dusty conditions, inspect more frequently).
Cabin Air Filter Replacement: Every 12,000 miles (19,000 km) or 12 months
Engine Coolant Replacement: First replacement at 105,000 miles (168,000 km), then every 30,000 miles (48,000 km) or 24 months thereafter.
Transmission Fluid Change Interval Automatic: Consult manual. Typically around 60,000 miles (96,000 km) or as indicated by vehicle maintenance minder. Severe conditions may require earlier service.
Spark Plug Replacement 2.4L: Iridium spark plugs, typically every 105,000 miles (168,000 km)
Spark Plug Replacement 3.5L: Iridium spark plugs, typically every 105,000 miles (168,000 km)
Fluid Specifications
Engine Oil Specification: SAE 5W-20, API SM or higher
Engine Oil Capacity 2.4L: Approx. 4.8 liters (5.1 US quarts) with filter change
Engine Oil Capacity 3.5L: Approx. 5.5 liters (5.8 US quarts) with filter change
Brake Fluid Specification: FMVSS No. 116 DOT 3 or DOT 4
Power Steering Fluid: Kia Genuine Power Steering Fluid or equivalent (check manual for specific type, often Dexron III/Mercon)
Known Issues
Engine Performance Minor: Occasional reports of rough idle or slight power loss, often resolved by fuel system cleaning or sensor replacement.
Transmission Shifting Quirks: Some owners report occasional hesitant shifting, often software-related or requiring a transmission fluid flush/update.
Suspension Noise: Squeaks or rattles from suspension components, often due to worn bushings or ball joints, especially on higher mileage vehicles.
Interior Rattles: Common in many vehicles of this era, interior trim pieces can develop rattles.
Vehicle History
Brand Heritage
Kia Motors Founding: Founded in 1944, initially as a manufacturer of steel tubing and bicycle parts.
Kia Global Expansion: Kia has grown into one of the world's largest automotive manufacturers.
Model Evolution
Sorento Launch Year: 2002 (First Generation)
Generation Xm Introduction: The second generation (XM) debuted for the 2010 model year, marking a significant redesign and transition to unibody construction.
2012 Model Year Updates: The 2012 model year received minor updates, often related to feature packaging and availability.
Production
Manufacturing Location: Hwaseong, South Korea (Primary)
Production Years Xm: 2009-2014 (Globally)
Awards & Recognition
Recognitions
IIHS Award: The 2012 Sorento was a repeat recipient of the IIHS Top Safety Pick award, highlighting its strong safety performance.
Ratings
Consumer Reports: Received mixed to good ratings from consumer organizations, with specific praise for its value proposition and ride quality, while some noted reliability concerns in certain areas.
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