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Kia Sorento 2012 2.4L GDI Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Engine Variant: 2.4L GDI Codes Vin Prefix: 5KM Engine Code: G4KC 👋 Introduction Market Position Market Position: Mid-size Crossover SUV...
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Kia Sorento 2012 2.4L GDI Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
Engine Variant:
2.4L GDI
Codes
Vin Prefix:
5KM
Engine Code:
G4KC
👋 Introduction
Market Position
Market Position:
Mid-size Crossover SUV (CUV), positioned as a family-oriented vehicle with optional third-row seating and AWD capability.
Competitive Analysis
Competitive Analysis:
Competes with vehicles such as the Toyota Highlander, Honda Pilot, Ford Edge, Chevrolet Traverse, and Hyundai Santa Fe.
Key Features
Key Features:
The 2012 Sorento represents the second generation, offering improved styling, a more refined interior, and enhanced safety features. The 2.4L GDI engine provides a balance of performance and fuel efficiency for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All mechanical, electrical, body, and systems repairs and diagnostics.
Body And Trim:
Body panel repair, door mechanisms, interior trim removal/installation, bumper replacement.
Page Count
Page Count:
1358
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (mechanical and electronic), Transmission (automatic), Drivetrain, Suspension, Steering, Brakes (ABS/ESC), Fuel System, Cooling System, Exhaust System, Electrical System (including wiring diagrams), Climate Control, Body & Exterior, Interior Components, Diagnostic Trouble Codes (DTCs).
Procedures Included
Procedures Included:
Scheduled maintenance, routine servicing, troubleshooting, repair procedures, component replacement, diagnostic flowcharts, torque specifications, disassembly and reassembly instructions, electrical component testing, body repair, emission control systems.
Engine Mechanical Procedures:
Engine assembly/disassembly, piston/ring inspection, cylinder head removal/installation, camshaft timing, valve clearance adjustment, crankshaft/bearing inspection.
Transmission Procedures:
Transmission fluid drain/fill, filter replacement, valve body diagnosis, seal replacement, torque converter removal/installation.
Brake System Procedures:
Brake pad/rotor replacement, caliper service, brake fluid flush, ABS component testing, hydraulic line inspection.
Electrical System Procedures:
Battery testing/replacement, starter motor/alternator service, lighting system diagnosis, fuse/relay identification and testing, wiring harness repair, diagnostic scan tool usage.
Suspension Steering Procedures:
Strut/shock absorber replacement, ball joint/tie rod end service, power steering system diagnosis, wheel alignment specifications.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to advanced diagnostics and complete component overhaul.
Diagnostic Tools:
Details on using OBD-II scanners, oscilloscope interpretation for sensor signals, and Kia-specific diagnostic software procedures.
Torque Specifications:
Extensive torque values for critical fasteners across all major components.
Wiring Diagrams:
Detailed, color-coded electrical schematics for all systems, aiding in complex electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.4L Inline-4 DOHC GDI (Gamma II)
Performance
Horsepower:
191 hp @ 6000 rpm
Torque:
181 lb-ft @ 4000 rpm
Fuel System
Fuel System:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded Regular 87 Octane (minimum)
Bore Stroke
Bore Stroke:
88.0 mm x 97.0 mm
Compression Ratio
Compression Ratio:
11.3:1
Engine Cooling
Cooling System Type:
Pressurized liquid cooling system with electric cooling fan.
🔧 Transmission
Standard
Standard Transmission:
6-Speed Automatic with Sportmatic Sequential Shift Control
Optional
Optional Transmission:
N/A for 2.4L GDI in this market
Features
Transmission Features:
Electronic control, torque converter lock-up clutch.
Transmission Capacity
Automatic Transmission Fluid Capacity:
Approximately 7.7 US quarts (7.3 liters) for a complete fluid exchange.
📐 Dimensions
Exterior
Length:
188.7 inches (4793 mm)
Width:
74.2 inches (1885 mm)
Height:
67.3 inches (1709 mm)
Wheelbase:
108.3 inches (2750 mm)
Weights
Curb Weight:
3,993 lbs (1811 kg) (FWD)
Cargo
Cargo Volume Seats Up:
30.7 cu. ft. (0.87 m³)
Cargo Volume Seats Down:
74.2 cu. ft. (2.10 m³)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for 2012 model year, may vary by specific configuration)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist System (BAS), Hill-start Assist Control (HAC).
Passive Features
Passive Features:
Front dual-stage airbags, front seat-mounted side airbags, roof-mounted side curtain airbags for all rows, active front headrests.
Tire Specifications
Standard Tire Size:
P235/60R18
Wheel Specifications
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
💡 Technology Features
Infotainment
Infotainment Features:
Available touch-screen navigation, Bluetooth hands-free phone connectivity, SiriusXM Satellite Radio, USB/iPod integration, premium audio system (Infinity).
Driver Assistance
Driver Assistance Features:
Backup camera, rear parking sensors (optional), cruise control.
Connectivity
Connectivity Options:
Bluetooth, USB port, Auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe driving conditions recommend 3,750 miles (6,000 km).
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Iridium spark plugs typically last up to 105,000 miles (169,000 km).
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN or ILSAC GF-5 compliant synthetic motor oil.
Engine Oil Capacity:
4.8 US quarts (4.6 liters) with filter change.
Coolant Type:
Ethylene glycol-based, long-life coolant, typically pink (e.g., Kia Super Long Life Coolant or equivalent).
Transmission Fluid Type:
Kia ATF SP-IV (or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid (or equivalent DEXRON III/VI ATF)
Differential Fluid Type:
API GL-5, SAE 75W-90 (for AWD models, front/rear)
Known Issues
Known Issues:
Some reports of excessive oil consumption in early 2.4L GDI engines (though less common than Theta II engines), potential for brake pad wear, and occasional HVAC system issues. The manual will detail diagnostic procedures for all such potential problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles, known for its progressive design and value-oriented offerings.
Model Evolution
Model Evolution:
The Sorento debuted in 2002 as a body-on-frame SUV. For the second generation (2010-2015), it transitioned to a unibody platform, becoming a more car-like crossover SUV, which significantly improved ride comfort and handling. The 2012 model year continued this refined approach.
Production
Production Location:
Hwasung Plant, South Korea
Model Generation
Generation:
Second Generation (2010-2015)
🏆 Awards & Recognition
Recognitions
Recognitions:
The 2012 Sorento received positive reviews for its value, spacious interior, and improved driving dynamics over its predecessor. Specific awards may vary by publication and region.
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