2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2012 Engine Variant: 2.4L GDI Codes Engine Code: G4KJ 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families seeking...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Engine Variant:

2.4L GDI

Codes

Engine Code:

👋 Introduction

Market Position

Segment:

Mid-size Crossover SUV

Target Audience:

Families seeking a versatile and value-oriented SUV

Competitive Analysis

Key Competitors:

Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe

Key Features

Vehicle Strengths:

Spacious interior, comfortable ride, strong value proposition, good fuel economy for its class (with the 2.4L engine)

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform maintenance and repairs, saving money and extending vehicle lifespan

Benefit To Technician:

Provides detailed, accurate, and up-to-date information for efficient and correct repairs

📋 Manual Details

Coverage Areas

Covered Regions:

Global (primarily North America and Europe due to GDI engine)

Page Count

Estimated Pages:

1500-2000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, camshafts, valve train, timing system, lubrication system, cooling system

Engine Management:

Fuel injection (GDI), ignition system, emission control, sensors, actuators, ECM diagnosis and programming

Transmission Automatic:

6-speed Automatic (A6MF2) - operation, diagnosis, repair, fluid specifications

Drivetrain:

Front and rear axles, driveshafts, differentials, wheel hubs

Suspension:

Front struts, rear shock absorbers, control arms, bushings, springs, wheel alignment specifications

Brakes:

Front and rear disc brakes, ABS system, Electronic Stability Control (ESC), parking brake, hydraulic system

Steering:

Power steering system (electric or hydraulic assist), steering column, steering gear

Electrical System:

Battery, charging system, starting system, lighting, power distribution, wiring diagrams, fuses and relays

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim

Body Interior:

Seating, dashboard, trim panels, HVAC system, airbags, seatbelts, interior lighting

HVAC:

Air conditioning, heating, ventilation, climate control module, components and diagnosis

Infotainment And Navigation:

Audio system, navigation system, display units, connectivity modules

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-ups, brake pad replacement

Troubleshooting:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides

Component Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly

Diagnostics:

Electrical diagnostics, mechanical diagnostics, using scan tools, testing sensors and actuators

Engine Rebuild:

Torque specifications, clearances, assembly procedures for engine components

Transmission Service:

Fluid change procedures, filter replacement, solenoid testing, torque converter procedures

Brake Service:

Bleeding procedures, caliper and rotor replacement, ABS component testing

Electrical Repairs:

Wiring harness repair, component replacement (alternator, starter, ECU), troubleshooting electrical faults

Bodywork And Collision Repair:

Panel replacement, glass installation, structural repair guidelines (may be limited in a general service manual)

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repairs, and major overhauls

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (allows keyword searching)

Print Quality

Image Resolution:

High-resolution (suitable for printing diagrams and illustrations)

Scalability:

Scalable to fit various screen sizes and print layouts

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

PDF Reader (e.g., Adobe Acrobat Reader)

Compatibility

Device Compatibility:

All computers (Windows, macOS, Linux) and most tablets/smartphones

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-Cylinder

Displacement:

2.4 Liters (2359 cc)

Aspiration:

Naturally Aspirated

Valvetrain:

DOHC, 16 Valves (with Dual Continuously Variable Valve Timing - D-CVVT)

Fuel Delivery:

Direct Injection (GDI)

Performance

Horsepower:

Approx. 175 hp @ 6000 rpm

Torque:

Approx. 169 lb-ft @ 4000 rpm

Fuel System

Recommended Fuel:

87 Octane Unleaded Gasoline

Fuel Tank Capacity:

17.0 gallons

Fluid Specifications

Engine Oil Type:

SAE 0W-20 (Synthetic)

Engine Oil Capacity:

Approx. 4.6 quarts (4.4 liters) with filter

Coolant Type:

Long-life Antifreeze/Coolant (Ethylene Glycol based, HOAT formulation)

Coolant Capacity:

Approx. 7.7 quarts (7.3 liters)

🔧 Transmission

Standard

Transmission Type:

6-Speed Automatic

Transmission Model:

A6MF2

Optional

Optional Transmission:

N/A for 2.4L GDI in this model year

Features

Transmission Features:

Manual shift mode (Sportmatic), Lock-up torque converter

Fluid Specifications

Transmission Fluid Type:

SP-IV (or equivalent ATF)

Transmission Fluid Capacity:

Approx. 7.2 quarts (6.8 liters) for initial fill

📐 Dimensions

Exterior

Length:

189.4 inches

Width:

74.4 inches

Height:

68.1 inches

Wheelbase:

108.7 inches

Ground Clearance:

Approx. 7.5 inches

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 9.1 cubic feet

Cargo Volume Behind 2Nd Row:

Approx. 30.0 cubic feet

Cargo Volume Behind 1St Row:

Approx. 75.1 cubic feet

Weights

Curb Weight:

Approx. 3700-3900 lbs (depending on configuration)

Towing Capacity:

Up to 2,000 lbs (with 2.4L engine, check specific configuration)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4 out of 5 stars (for 2012 model year)

IIHS Top Safety Pick:

Yes (for 2012 model year)

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill Start Assist Control (HAC)

Passive Features

Airbags:

Dual front airbags, front side-impact airbags, full-length side curtain airbags

Seatbelts:

3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Infotainment System:

Available touchscreen infotainment system with AM/FM/CD/MP3, SiriusXM Satellite Radio, USB/iPod connectivity, Bluetooth.

Navigation:

Optional navigation system with voice recognition.

Driver Assistance

Driver Assistance Features:

Backup camera, parking sensors (optional), cruise control.

Connectivity

Connectivity Options:

Bluetooth hands-free calling and audio streaming, available USB port.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions)

Air Filter Replacement:

Every 15,000 miles or 12 months (or more frequently in dusty conditions)

Spark Plug Replacement:

Every 105,000 miles (for Iridium-tipped spark plugs)

Transmission Fluid Change:

Inspect every 30,000 miles, replace as needed based on driving conditions (heavy use may require more frequent changes)

Coolant Flush:

Initial flush at 100,000 miles, then every 50,000 miles thereafter

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Refer to vehicle specifications (often ATF SP-IV for electric power steering assist, or specific power steering fluid)

Known Issues

Common Engine Issues:

Carbon buildup on intake valves (due to GDI, may require walnut blasting), potential oil consumption issues in some engines, ignition coil failures.

Common Transmission Issues:

Occasional harsh shifting, potential solenoid issues, torque converter shudder.

Common Suspension Issues:

Premature wear of control arm bushings, strut mounts, and tie rod ends.

Common Electrical Issues:

Battery drain, sensor failures (e.g., camshaft/crankshaft position sensors), minor interior electrical gremlins.

Recalled Parts

Example Recalls:

Potential ABS system issues, airbag system recalls (check VIN for specific campaign status).

📚 Vehicle History

Brand Heritage

Kia Brand Context:

KIA Motors Corporation, South Korean automotive manufacturer, known for value, improving quality, and diverse product lineup.

Model Evolution

Sorento Generations:

This is the second generation of the Sorento (UM), introduced for the 2011 model year, shifting from body-on-frame to unibody construction for improved ride and handling.

Production

Manufacturing Locations:

Primarily South Korea (Hwaseong Plant) and some assembly in other global locations.

🏆 Awards & Recognition

Recognitions

IIHS Award:

Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2012.

Ratings

Kbb Value Ratings:

Generally rated well for resale value and value for money within its segment.