KIA SORENTO XM 2012 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Codes Chassis Code: XM 👋 Introduction Market Position Segment: Mid-size Crossover SUV Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot,...

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标签: 2012 Car Cars Kia Misc SORENTO XM

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size Crossover SUV

Competitive Analysis

Key Competitors:

Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe

Key Features

Versatility:

Offers three-row seating and flexible cargo space, appealing to families and those needing utility.

Value Proposition:

Known for providing a good balance of features, space, and price point within its segment.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, diagnostics, and repair for all engine variants.

Engine Management:

Fuel injection system, ignition system, emissions control, ECU diagnostics, sensors, and actuators.

Transmission Manual:

Disassembly, assembly, adjustment, and repair of manual transmissions.

Transmission Automatic:

Service, repair, and diagnostics of automatic transmissions, including valve body, torque converter, and electronic control.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, differentials, drive shafts, CV joints, and transfer case (if applicable).

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications, and troubleshooting.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, and alignment procedures.

Brakes:

Front and rear brake systems, including hydraulic lines, calipers, pads, rotors, ABS, EBD, and parking brake service.

Electrical System:

12V battery system, charging system, starter motor, fuses, relays, lighting, and wiring diagrams.

Body And Frame:

Body panel removal/installation, interior trim, doors, hood, tailgate, glass, and structural components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, component replacement, and diagnostics.

Safety Systems:

Airbag system diagnostics and service, seat belt mechanisms, and associated sensors.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotation, and inspection schedules.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and complex issues, including symptom analysis and component testing.

Repair Procedures:

Detailed, illustrated instructions for disassembling, repairing, and reassembling all major vehicle components.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical resistance values, and other critical data.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors.

Technical Depth

Depth:

Comprehensive: Covers everything from basic owner maintenance to full engine and transmission rebuilds, including advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Searchability

Text Search:

Searchable text for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

G4KF (2.4L Theta II GDI)

Engine Description Usdm:

2.4L Inline 4-cylinder DOHC GDI (Gasoline Direct Injection)

Displacement Usdm:

2359 cc (143.9 cu in)

Bore X Stroke Usdm:

88.0 mm x 97.0 mm

Compression Ratio Usdm:

10.5:1

Horsepower Usdm:

175 hp @ 6000 rpm

Torque Usdm:

169 lb-ft @ 4000 rpm

Fuel System:

Gasoline Direct Injection (GDI)

Fuel Type Usdm:

Unleaded Regular 87 Octane

Engine Code Eudm

Engine Code Eudm:

2.4 GDI (G4KC variant often seen)

Engine Description Eudm:

2.4L Inline 4-cylinder DOHC MPI (Multi-Point Injection) or GDI depending on market

Horsepower Eudm:

Approx. 170-175 hp

Torque Eudm:

Approx. 165-170 lb-ft

Fuel Type Eudm:

Unleaded Regular 91/95 RON

Optional Engine

Engine Code Usdm:

G6DC (3.5L Lambda)

Engine Description Usdm:

3.5L V6 DOHC MPI (Multi-Point Injection)

Displacement Usdm:

3470 cc (211.7 cu in)

Bore X Stroke Usdm:

92.0 mm x 87.0 mm

Compression Ratio Usdm:

10.0:1

Horsepower Usdm:

276 hp @ 6300 rpm

Torque Usdm:

248 lb-ft @ 5000 rpm

Fuel System:

Multi-Point Fuel Injection (MPI)

Fuel Type Usdm:

Unleaded Regular 87 Octane

🔧 Transmission

Standard

Transmission Type 2.4L:

6-Speed Manual Transmission

Transmission Type 3.5L:

6-Speed Automatic Transmission (6-Speed Automatic)

Optional

Transmission Type 2.4L Optional:

6-Speed Automatic Transmission (A6GF1)

Features

Automatic Transmission Features:

Sequential manual mode (Sportmatic), electronically controlled, lock-up torque converter.

Fluid Specifications

Automatic Transmission Fluid Type:

Kia Genuine ATF SP-IV or equivalent (check manual for exact spec)

Fluid Capacities

Automatic Transmission Capacity:

Approx. 7.5-8.5 Liters (check manual for exact capacity)

📐 Dimensions

Exterior

Length:

4690 mm (184.6 in)

Width:

1890 mm (74.4 in)

Height:

1745 mm (68.7 in)

Wheelbase:

2700 mm (106.3 in)

Ground Clearance:

Approx. 184 mm (7.2 in)

Interior

Seating Capacity:

5 or 7 (depending on configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 10.4 cu ft (300 L)

Cargo Volume Behind 2Nd Row:

Approx. 38.3 cu ft (1085 L)

Cargo Volume Behind 1St Row:

Approx. 78.9 cu ft (2235 L)

Weights

Curb Weight 2.4L FWD:

Approx. 1815 kg (4002 lbs)

Curb Weight 3.5L AWD:

Approx. 1960 kg (4321 lbs)

Towing Capacity:

Up to 2000 kg (4400 lbs) with optional tow package (check specific market regulations)

Wheels And Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Lug Nut Size:

M12 x 1.5

Standard Tire Size 2.4L:

235/65R17

Optional Tire Size 2.4L:

235/55R18

Standard Tire Size 3.5L:

235/55R18

Optional Tire Size 3.5L:

235/55R19

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (overall, driver, passenger)

NHTSA Side Crash Test:

5-Star (driver, passenger)

NHTSA Rollover Rating:

4-Star (with specific rollover risk percentage)

IIHS Moderate Overlap Front:

IIHS Side Impact:

IIHS Roof Strength:

IIHS Head Restraints And Seats:

Active Features

Anti-lock Braking System (4-wheel disc brakes)

Electronic Brake-force Distribution (EBD)

Electronic Stability Control (ESC)

Traction Control:

Traction Control System (TCS)

Hill Start Assist:

Hill-start Assist Control (HAC) - Available on some trims/markets

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and second row).

Active Headrests:

Active front headrests

Seatbelts:

3-point front seatbelts with pretensioners and load limiters, 3-point second and third row seatbelts.

💡 Technology Features

Infotainment

Display:

Available touch-screen display (e.g., 6.5-inch or 7-inch on higher trims) with navigation system option.

Audio System:

AM/FM/CD/MP3 player, SiriusXM Satellite Radio capability, USB/Auxiliary input jacks, Bluetooth® hands-free phone and audio streaming.

Speaker System:

Standard 6-speaker audio system; optional Infinity® premium audio system with subwoofer.

Driver Assistance

Rear View Camera:

Optional rearview camera integrated into the infotainment display.

Parking Sensors:

Optional rear parking assist sensors.

Keyless Entry:

Standard keyless entry with remote; optional push-button start with smart key.

Connectivity

Bluetooth:

Standard Bluetooth® connectivity for hands-free calling and audio streaming.

Usb Port:

Standard USB port for charging and audio input.

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving may require more frequent changes.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter:

Every 15,000 miles (24,000 km) or 12 months, whichever comes first.

Spark Plugs 2.4L:

Iridium spark plugs, recommended replacement at 105,000 miles (168,000 km).

Spark Plugs 3.5L:

Platinum spark plugs, recommended replacement at 105,000 miles (168,000 km).

Coolant Replacement:

First replacement at 105,000 miles (168,000 km), then every 30,000 miles (48,000 km) or 24 months thereafter.

Brake Fluid Replacement:

Every 30,000 miles (48,000 km) or 24 months, whichever comes first.

Fluid Specifications

Engine Oil 2.4L:

API SN/SP or ILSAC GF-5/GF-6A, SAE 0W-20 (check manual for precise specification and viscosity based on ambient temperature)

Engine Oil 3.5L:

API SN/SP or ILSAC GF-5/GF-6A, SAE 5W-30 (check manual for precise specification and viscosity)

Coolant Type:

Long Life Coolant (LLC), typically a blue or green ethylene glycol-based antifreeze (specific Kia color/spec recommended).

Known Issues

Engine Oil Consumption:

Some Theta II engines (including 2.4L) have reported issues with oil consumption, requiring regular checks and potential engine inspections/repairs as per Kia TSBs.

Interior Rattles And Squeaks:

Common in many vehicles of this era, often related to interior trim panels and dashboard components.

Transmission Shifting Issues:

Occasional reports of rough shifting or delayed engagement in automatic transmissions, sometimes resolvable with software updates or fluid service.

Suspension Wear:

Typical wear on bushings, ball joints, and struts over time, leading to clunks or poor handling.

Electrical Gremlins:

Reports of intermittent issues with power windows, door locks, or infotainment systems, often traceable to wiring or module faults.

📚 Vehicle History

Brand Heritage

Brand Focus:

Kia Motors Corporation, South Korean manufacturer known for value-driven vehicles with improving quality and design.

Model Evolution

Generation:

Second Generation (2010-2013)

Previous Generation:

First Generation (2004-2009, EX/LD chassis)

Next Generation:

Third Generation (2014-2019, GV chassis)

Production

Assembly Location:

Hwaseong, Gyeonggi Province, South Korea; West Point, Georgia, USA (for North American market)

Production Years

Model Year Range:

2011-2013 (XM generation)

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2012 Kia Sorento was an IIHS Top Safety Pick.

Kbb Best Family Car:

Often cited by automotive publications for its family-friendly features and value.

Ratings

Consumer Reports Reliability:

Reliability ratings vary by specific components and model years, with some engines receiving lower scores historically. Manual provides insights into common issues.