KIA SOUL (AM) 2010 G 2.0 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Generation Code: AM Year: 2010 Engine Designation: 2.0L DOHC GDI (Theta II) 👋 Introduction Market Position Vehicle Segment: Subcompact Crossover SUV Target...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Generation Code:

Year:

Engine Designation:

2.0L DOHC GDI (Theta II)

👋 Introduction

Market Position

Vehicle Segment:

Subcompact Crossover SUV

Target Demographic:

Younger buyers, urban dwellers, those seeking distinctive styling and practicality

Competitive Analysis

Key Competitors:

Nissan Cube, Scion xB, Mini Cooper Countryman, Honda Fit (in terms of size and target market)

Key Features

Styling:

Unique, boxy, and distinctive exterior design

Interior Space:

Surprisingly spacious and versatile interior for its size

Value Proposition:

Often praised for offering good value and features for the price

Manual Purpose

Manual Value:

Essential for owners and independent repair shops to perform accurate engine maintenance and repairs, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Engine Service and Repair for the 2.0L DOHC GDI engine

Secondary Coverage:

General maintenance and troubleshooting related to the engine

Page Count

Estimated Page Count:

Approximately 500-800 pages (typical for comprehensive engine manuals)

Manual Type

Type:

Official Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, block, pistons, crankshaft, camshafts, valves, timing system

Engine Electrical:

Ignition system, fuel injection system, sensors, ECU (Engine Control Unit) related diagnostics

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation

Lubrication System:

Oil pump, oil filter, oil passages, oil pressure diagnostics

Exhaust System:

Exhaust manifold, catalytic converter (engine related components), oxygen sensors

Emission Control:

PCV system, EGR system (if applicable to the 2.0L GDI)

Procedures Included

Scheduled Maintenance:

Oil change intervals, filter replacements, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, common drivability issues

Disassembly Assembly:

Detailed step-by-step instructions for engine component removal and installation

Rebuilding:

Engine component specifications, tolerances, and procedures for rebuilding (e.g., piston ring installation, bearing clearances)

Diagnostics:

Electrical system testing, sensor testing, actuator testing

Calibration Adjustments:

Ignition timing (if adjustable), idle speed adjustments (if applicable)

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable for quick information retrieval

Viewing Requirements:

PDF reader software (e.g., Adobe Acrobat Reader)

Print Quality

Printability:

Designed for printing individual pages or sections as needed

Binding Type

Binding Type If Physical:

N/A (Digital)

Paper Type

Paper Type If Physical:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4KD (Theta II)

Engine Type:

Inline-4 Cylinder, Naturally Aspirated

Displacement:

1998 cc (2.0 Liters)

Valvetrain:

DOHC, 16 Valves, Dual Continuously Variable Valve Timing (CVVT)

Performance

Horsepower Estimated:

142 hp @ 6000 rpm

Torque Estimated:

137 lb-ft @ 4600 rpm

Fuel System

Fuel Delivery:

Gasoline Direct Injection (GDI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Features

Engine Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Bore Stroke Estimated:

86.0 mm x 86.0 mm

Compression Ratio Estimated:

10.5:1

🔧 Transmission

Standard

Type Standard:

5-speed Manual Transmission

Optional

Type Optional:

4-speed Automatic Transmission

Features

Automatic Features:

Electronically controlled, with torque converter lock-up

Fluid Specifications

Manual Transmission Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90)

Automatic Transmission Fluid:

Kia Genuine ATF (SP-III or equivalent)

📐 Dimensions

Exterior

Length Overall:

4115 mm (162.0 in)

Width Overall:

1785 mm (70.3 in)

Height Overall:

1610 mm (63.4 in)

Wheelbase:

2550 mm (100.4 in)

Ground Clearance Estimated:

153 mm (6.0 in)

Interior

Passenger Volume Estimated:

2556 Liters (90.3 cu ft)

Cargo

Cargo Volume Behind Rear Seats:

340 Liters (12.0 cu ft)

Cargo Volume With Rear Seats Folded:

818 Liters (28.9 cu ft)

Weights

Curb Weight Estimated Manual:

1250 kg (2756 lbs)

Curb Weight Estimated Automatic:

1285 kg (2833 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

4 stars (Driver and Passenger)

NHTSA Side Impact Rating:

5 stars (Front and Rear Seat Passenger)

IIHS Frontal Offset Score:

IIHS Side Impact Score:

IIHS Roof Strength Score:

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Electronic Stability Control (ESC)

Passive Features

Airbags Front:

Standard Dual Front Airbags

Airbags Side:

Standard Front Side-Impact Airbags

Airbags Curtain:

Standard Full-Length Curtain Airbags

Seatbelts:

3-point Seatbelts with Pretensioners and Load Limiters

💡 Technology Features

Infotainment

Infotainment System Typical:

AM/FM/CD/MP3 player with auxiliary input jack, USB port (optional), SiriusXM Satellite Radio (optional).

Speaker System:

Standard 4-speaker or optional 6-speaker system

Driver Assistance

Cruise Control:

Standard Cruise Control

Connectivity

Bluetooth Connectivity:

Optional Bluetooth hands-free calling and audio streaming

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 105,000 miles (168,000 km) (Iridium type)

Engine Coolant Replacement:

Initial at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 24 months

Fluid Specifications

Engine Oil Type And Capacity:

SAE 5W-30 Synthetic Oil; 4.7 Liters (5.0 US Quarts) with filter change

Engine Coolant Type:

Long-Life Coolant (HOAT) - Antifreeze/Coolant, typically a pink or red color (e.g., Kia Genuine Long Life Coolant)

Known Issues

Engine Common Issues Potential:

Some instances of oil consumption in early GDI engines, potential carbon buildup on intake valves, occasional sensor failures (e.g., crankshaft position sensor).

Timing Chain Wear Potential:

While generally robust, proper oil maintenance is critical for longevity of the timing chain system.

📚 Vehicle History

Brand Heritage

Kia History Context:

Kia Motors Corporation is a South Korean automobile manufacturer with a significant global presence, known for offering value-driven vehicles.

Model Evolution

Soul Introduction Year:

2008 (Globally)

First Generation Code:

2010 Model Year Significance:

Part of the first generation of the Kia Soul, the 2010 model year saw the introduction of the 2.0L GDI engine for improved performance and efficiency in certain markets.

Production

Manufacturing Plant:

Gwangmyeong Plant, South Korea

🏆 Awards & Recognition

Recognitions

Safety Awards Context:

The first-generation Soul, including the 2010 model, received good safety ratings from organizations like the IIHS and NHTSA, contributing to its appeal.