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KIA SOUL EV 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul EV Year: 2015 Generation Generation: First Generation (First Facelift) Codes Chassis Code: SK3 👋 Introduction Market Position Market Segment: Subcompact Crossover SUV...
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KIA SOUL EV 2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul EV
Year:
2015
Generation
Generation:
First Generation (First Facelift)
Codes
Chassis Code:
SK3
👋 Introduction
Market Position
Market Segment:
Subcompact Crossover SUV (Electric Vehicle)
Target Audience:
Environmentally conscious consumers, urban commuters, individuals seeking lower running costs and a distinctive design.
Competitive Analysis
Key Competitors:
Nissan Leaf, Chevrolet Bolt EV (later models), Ford Focus Electric.
Unique Selling Proposition:
Distinctive boxy styling, practical interior space for its class, good range for its time.
Key Features
Styling:
Iconic, quirky, and upright design.
Powertrain Type:
Battery Electric Vehicle (BEV)
Range Estimate:
EPA estimated 93 miles (150 km) on a full charge.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete service and repair for all systems of the 2015 Kia Soul EV.
Page Count
Page Count:
Estimated 1500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Powertrain:
High-voltage battery pack, electric motor, power inverter, onboard charger, DC-DC converter, thermal management system, charging port.
Drivetrain:
Single-speed reduction gear, drive axles, differential components.
Chassis And Suspension:
Front MacPherson struts, rear torsion beam, steering system (electric power steering), wheel bearings, suspension bushings.
Brakes:
Regenerative braking system, hydraulic braking system (front vented discs, rear solid discs), ABS, EBD, ESC, brake fluid specifications.
Electrical System:
12V auxiliary battery, charging system, starter system (for auxiliary systems), lighting (headlights, taillights, interior), fuse box locations and descriptions, wiring diagrams.
Body And Interior:
Body panels, doors, hood, tailgate, interior trim, seating, HVAC system (including heat pump operation).
HVAC:
Climate control system, refrigerant type (R134a), heat pump operation, cabin air filter replacement.
Infotainment And Navigation:
Audio system, navigation system, Bluetooth connectivity, driver information display.
Safety Systems:
Airbag system, seatbelt pre-tensioners, ISOFIX child seat anchors, advanced driver-assistance systems (if equipped).
Procedures Included
Routine Maintenance:
Inspection schedules, cabin air filter replacement, 12V battery testing/replacement, tire rotation, brake pad inspection.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics, common failure points, specific system diagnostics.
Repair And Replacement:
Detailed step-by-step instructions for component removal, installation, and adjustment (e.g., electric motor, battery module inspection, power inverter replacement, brake caliper replacement).
Diagnostics:
OBD-II diagnostics, high-voltage system testing, regenerative braking system diagnostics, charging system fault finding.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including high-voltage and low-voltage circuits.
Special Tools:
Identification and usage of required specialized tools for EV systems and high-voltage components.
Technical Depth
Depth:
In-depth technical repair and diagnostic procedures, suitable for professional technicians and advanced DIY mechanics. Covers component-level diagnostics and repair, not just general maintenance.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Motor Type:
Permanent Magnet Synchronous Motor
Power Output:
80 kW (107 hp) @ 3000 rpm
Torque Output:
285 Nm (210 lb-ft) @ 0-3000 rpm
Battery System
Battery Type:
Lithium-ion polymer
Battery Capacity:
6.8 kWh per module (Total capacity: 28 kWh)
Battery Voltage:
322 V nominal
Charging
Charging Port Type:
J1772 (Type 1) for AC charging, CHAdeMO for DC fast charging
Ac Charging Time:
Approximately 5 hours using a 6.6 kW charger
Dc Fast Charging Time:
Approximately 24 minutes to 80% using a 50 kW DC charger
Thermal Management
System:
Liquid cooling/heating for battery pack and motor.
🔧 Transmission
Standard
Transmission Type:
Single-speed reduction gear
Features
Drive Modes:
Eco, Normal, Sport (influences throttle response and regenerative braking).
Regenerative Braking:
Adjustable levels (e.g., Level 1, 2, 3) to maximize energy recapture.
📐 Dimensions
Exterior
Length:
160.0 inches (4064 mm)
Width:
70.5 inches (1791 mm)
Height:
64.2 inches (1631 mm)
Wheelbase:
101.2 inches (2570 mm)
Interior
Passenger Volume:
95.1 cu ft (2693 L)
Cargo
Cargo Volume Behind Rear Seats:
19.8 cu ft (561 L)
Cargo Volume With Rear Seats Folded:
44.5 cu ft (1260 L)
Weights
Curb Weight:
3,459 lbs (1569 kg)
Gross Vehicle Weight Rating:
4,586 lbs (2080 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4/5 Stars (2015 Model Year)
IIHS Top Safety Pick:
Yes (for 2015 model year)
Active Features
Stability Control:
Electronic Stability Control (ESC), Traction Control System (TCS).
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist System (BAS).
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, full-length side curtain airbags.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Display Size:
Available 4.3-inch or 8-inch touchscreen infotainment system.
Audio System:
Optional Infinity premium audio system.
Driver Assistance
Features:
Backup camera, parking sensors (optional), Hill Start Assist Control (HAC).
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming.
Usb Aux:
USB and Auxiliary input jacks.
Ev Specific
Eco Driving Display:
Features designed to assist drivers in maximizing efficiency, including real-time energy consumption and regeneration data.
🔧 Maintenance
Service Intervals
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months, whichever comes first.
12V Battery Check:
Check every 30,000 miles (48,000 km) or 24 months.
Brake Fluid Flush:
Replace every 30,000 miles (48,000 km) or 24 months.
Tire Rotation:
Rotate every 7,500 miles (12,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
Ethylene Glycol based, long-life coolant (specific Kia part number would be in manual, e.g., 00200-00021).
Known Issues
Battery Degradation:
As with many early EVs, some battery degradation over time is possible, impacting range. Manual details diagnostic procedures for battery health.
Charging System Faults:
Infrequent issues with onboard charger or CHAdeMO port. Manual provides troubleshooting steps.
📚 Vehicle History
Brand Heritage
Brand Origins:
Kia Motors Corporation, South Korea, founded in 1944.
Model Evolution
Soul Introduction:
The Kia Soul was first introduced in 2008, with the EV variant debuting later.
Soul Ev First Generation:
The first generation Kia Soul EV was based on the facelifted second-generation Soul and launched in 2014 for the 2015 model year.
Production
Manufacturing Plant:
Gwangmyeong, South Korea
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The Kia Soul EV was recognized for its environmental credentials and practicality in the growing EV market.
Certifications
Safety Certifications:
Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS).
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