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Kia Soul EV 2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul EV Year: 2016 Codes Platform Code: PS Vin Prefix: KN 👋 Introduction Market Position Market Segment: Compact Electric Vehicle (EV) crossover. Competitive...
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Kia Soul EV 2016 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul EV
Year:
2016
Codes
Platform Code:
PS
Vin Prefix:
KN
👋 Introduction
Market Position
Market Segment:
Compact Electric Vehicle (EV) crossover.
Competitive Analysis
Key Competitors:
Nissan Leaf, Chevrolet Bolt EV, Fiat 500e, Ford Focus Electric.
Key Features
Unique Selling Points:
Distinctive boxy styling, spacious interior for its class, strong value proposition, and a growing reputation for reliability in the EV segment.
Product Focus
Manual Purpose:
To provide comprehensive guidance for the maintenance, diagnosis, and repair of the 2016 Kia Soul EV, mirroring the information used by authorized Kia service centers.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine (Electric Motor), Transmission, Battery System, Charging System, Powertrain Control, Chassis, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Safety Systems, Diagnostics, Troubleshooting
Page Count
Approximate Page Count:
Over 1500
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of the electric motor, power inverter, onboard charger, battery pack (including thermal management and safety systems), DC-DC converter, and related control modules.
Chassis And Suspension:
Front and rear suspension systems, steering system (electric power steering), wheel alignment specifications, shock absorbers, springs, and control arms.
Braking System:
Front and rear brake components, ABS, EBD, regenerative braking integration, brake fluid specifications, bleeding procedures, and parking brake system.
Electrical And Electronics:
Complete wiring diagrams, fuse box locations and descriptions, component testing, diagnostic trouble codes (DTCs), lighting systems, power windows, infotainment, and instrument cluster diagnostics.
Body And Interior:
Body panel removal and installation, interior trim, door mechanisms, seat adjustment, HVAC system operation and repair, and exterior lighting.
Procedures Included
Maintenance Tasks:
Scheduled maintenance, battery coolant checks, cabin air filter replacement, brake fluid replacement, tire rotation, and general inspection procedures.
Repair Procedures:
Step-by-step repair instructions for all major components, including electric motor replacement, battery pack servicing (where permitted by safety protocols), power inverter repair, charging port diagnostics, suspension component replacement, brake caliper service, and steering rack repair.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic flowcharts, interpretation of diagnostic trouble codes (DTCs), and component testing methods using diagnostic tools.
Specifications And Data:
Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, alignment angles, and system operating parameters.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventive maintenance to advanced component-level diagnostics and repair, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Motor Type:
AC Synchronous Electric Motor
Performance
Peak Horsepower:
109 hp @ 2730 rpm
Peak Torque:
210 lb-ft @ 0-2000 rpm
Battery System
Battery Type:
Lithium-ion Polymer Battery Pack
Battery Capacity:
27 kWh
Charging System
Onboard Charger Capacity:
6.6 kW
Charging Connector Type:
J1772 (Type 1) for Level 1 & 2, CHAdeMO for DC Fast Charging
Powertrain Control
Inverter Type:
Power Inverter Module (PIM)
🔧 Transmission
Standard
Transmission Type:
Single-Speed Reduction Gear Transmission
Optional
Optional Transmissions:
N/A
Features
Drive Modes:
Eco, Normal, Comfort
Regenerative Braking Levels:
Adjustable via selectable drive modes and potentially paddle shifters (depending on region/trim).
📐 Dimensions
Exterior
Length:
163.0 inches (4,140 mm)
Width:
69.5 inches (1,765 mm)
Height:
63.0 inches (1,600 mm)
Wheelbase:
101.2 inches (2,570 mm)
Interior
Passenger Volume:
Approximately 97.9 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approx. 23.2 cu ft
Cargo Volume Rear Seats Down:
Approx. 66.0 cu ft
Weights
Curb Weight:
Approx. 3,631 lbs (1,647 kg)
Gross Vehicle Weight Rating:
Approx. 4,431 lbs (2,009 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (2016 Model Year)
IIHS Top Safety Pick:
Good ratings in crashworthiness tests, but not a 'Top Safety Pick' designation in 2016.
Active Features
ABS:
Yes
Ebs:
Yes
Esc:
Yes (Electronic Stability Control)
Traction Control:
Yes (Traction Control System - TCS)
Passive Features
Airbags:
Front airbags, front side-impact airbags, full-length side curtain airbags, driver's knee airbag.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
UVO eServices infotainment system, featuring a touchscreen display, navigation (optional), Bluetooth connectivity, and voice recognition.
Audio System:
Available premium audio system (e.g., Harman Kardon) and USB/AUX inputs.
Driver Assistance
Driver Assistance Features:
Rearview camera, parking sensors (available), cruise control, battery charge status indicator, and range estimation.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, UVO eServices mobile app integration for remote vehicle monitoring and control.
Ev Specific Tech
Preconditioning System:
Ability to precondition cabin temperature and battery while plugged in to maximize range.
Energy Monitoring:
Display of energy consumption, regenerative braking efficiency, and estimated range.
🔧 Maintenance
Service Intervals
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Brake Fluid:
Inspect every 15,000 miles or 12 months; replace as needed or per Kia recommendations (typically every 2-3 years).
Coolant Battery System:
Inspect for leaks and level at each service interval; specific replacement interval per manual, usually at higher mileage (e.g., 100,000 miles or 5 years).
Tire Rotation:
Every 7,500 miles or 6 months.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 approved brake fluid.
Battery Coolant Type:
Proprietary Kia EV coolant (refer to manual for exact specifications, typically a 50/50 mix of distilled water and ethylene glycol-based coolant).
Known Issues
Battery Degradation:
As with many early EVs, some owners may experience gradual battery capacity degradation over time. The manual would cover diagnostic procedures for battery health.
Charging System Faults:
Occasional reports of issues with the onboard charger or charging port connections. The manual provides detailed troubleshooting.
HVAC System Performance:
Some users have reported less-than-optimal heating performance in extreme cold, which is common for EVs. Manual covers HVAC component diagnostics.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automotive manufacturer, has a history dating back to 1944, evolving from a bicycle manufacturer to a global automotive player known for value and design.
Model Evolution
Soul History:
The Kia Soul was first introduced in 2008 as a compact crossover with a distinctive, urban-friendly design. The Soul EV variant was launched in 2014, making it one of Kia's pioneering all-electric vehicles.
Production
Production Location:
Gwangmyeong, Gyeonggi Province, South Korea.
Generation Details:
The 2016 model year represents the first generation (2014-2019) of the Kia Soul EV.
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The Kia Soul EV has received recognition in various 'Green Car of the Year' lists and EV-specific awards for its practicality and affordability.
Design Awards:
The distinctive design of the Kia Soul has often been praised, contributing to its market appeal.
Certifications
California Air Resources Board:
Certified as a Zero-Emission Vehicle (ZEV) by regulatory bodies like CARB.
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