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Kia Sportage 2.0L T-GDI 2016 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2016 Engine Variant: 2.0L T-GDI (Turbocharged Gasoline Direct Injection) Codes Chassis Code: QL Engine Code Primary: G4KH 👋 Introduction Market Position...
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Kia Sportage 2.0L T-GDI 2016 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2016
Engine Variant:
2.0L T-GDI (Turbocharged Gasoline Direct Injection)
Codes
Chassis Code:
QL
Engine Code Primary:
G4KH
👋 Introduction
Market Position
Market Segment:
Compact Crossover SUV
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson, Nissan Rogue.
Competitive Analysis
Sportage Differentiation:
Often praised for its sporty styling, upscale interior design for its class, and a strong value proposition. The 2.0L T-GDI engine offers competitive performance in the segment.
Key Features
Product Focus:
This manual is designed for professional technicians and experienced DIY enthusiasts who require in-depth information for diagnosing, maintaining, and repairing the Kia Sportage 2.0L T-GDI (QL chassis) model year 2016.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control System (ECM), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD), Suspension, Steering, Brakes (ABS/ESC), Body Electrical, HVAC, Body Panels, Interior Trim, Safety Systems (Airbags, Seatbelts), Diagnostic Procedures, Wiring Diagrams, Specifications & Data.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed diagnostics, component testing, overhaul procedures, timing chain service, turbocharger operation and repair.
Transmission Systems:
Automatic transmission (6-speed AWD/FWD) service, manual transmission (6-speed) service, clutch service, torque converter replacement, transmission fluid specifications and change intervals.
Electrical Systems:
Comprehensive wiring diagrams for all circuits, component testing, diagnostic trouble code (DTC) explanations, fuse and relay identification.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, drive belt inspection/replacement.
Repair Procedures:
Engine component repair/replacement (pistons, rings, valves, crankshaft), turbocharger rebuild/replacement, transmission overhaul, suspension component replacement, brake caliper/rotor replacement, AC system service, body panel repair.
Troubleshooting Guides:
Systematic troubleshooting for common and uncommon drivability issues, electrical faults, HVAC problems, based on symptoms and DTCs.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures including sensor readings, actuator testing, ECU reprograming (where applicable), and oscilloscope usage guidance.
Rebuild Instructions:
Detailed step-by-step instructions for major component rebuilds, including engine and transmission overhaul, with torque specifications and assembly sequences.
Specification Data:
Comprehensive technical specifications for all components, including tolerances, clearances, fluid capacities, pressures, electrical resistance values, and diagnostic parameters.
📊 Manual Specifications
File Format
File Format:
Searchable PDF, allowing for quick navigation and keyword searching.
Print Quality
Print Quality:
High-resolution images, diagrams, and text for clear readability when printed.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Theta II 2.0L Turbo GDI
Engine Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower Peak:
241 hp @ 6000 rpm
Torque Peak:
260 lb-ft (353 Nm) @ 1450-3500 rpm
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended for optimal performance.
Turbocharger System:
Twin-scroll turbocharger with intercooler.
Emissions Control:
Catalytic converter, evaporative emission control system (EVAP), oxygen sensors.
🔧 Transmission
Standard
Transmission Type AWD:
6-speed automatic with Sportmatic (6-speed AT)
Transmission Type FWD:
6-speed automatic with Sportmatic (6-speed AT)
Optional
Optional Transmission:
None offered for the 2.0L T-GDI engine in 2016. (Note: 2.4L models offered a 6-speed AT only).
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options.
Transmission Fluid Type:
Kia Genuine ATF SP-IV or equivalent DEXRON-VI licensed fluid.
Transmission Fluid Capacity At:
Approximately 7.5 Liters (dry fill). Check manual for specific change interval capacity.
📐 Dimensions
Exterior
Length:
171.5 inches (4355 mm)
Width:
72.4 inches (1839 mm)
Height:
65.2 inches (1656 mm)
Wheelbase:
103.8 inches (2639 mm)
Ground Clearance:
6.7 inches (170 mm)
Cargo
Cargo Volume Behind Rear Seats:
30.7 cu ft (870 L)
Cargo Volume With Rear Seats Folded:
60.1 cu ft (1702 L)
Weights
Curb Weight FWD:
Approximately 3527 lbs (1599 kg)
Curb Weight AWD:
Approximately 3726 lbs (1690 kg)
Towing Capacity:
2,000 lbs (907 kg) (when properly equipped with trailer brake controller).
🛡️ Safety Features
Ratings
NHTSA Overall Safety Rating:
5-Star (for models equipped with optional advanced safety features)
IIHS Top Safety Pick:
Good (for models meeting specific criteria)
Active Features
Electronic Stability Control:
Standard, includes Traction Control System (TCS) and Electronic Brake-force Distribution (EBD).
Anti-Lock Braking System:
Standard, 4-wheel disc brakes.
Hill Start Assist:
Standard
Downhill Brake Control:
Standard on AWD models.
Passive Features
Airbags:
Dual front airbags, front side-mounted airbags, full-length side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Infotainment System Options:
UVO eServices infotainment system with touchscreen display, available navigation, rearview camera, Bluetooth connectivity, USB/Auxiliary input.
Audio System:
Available premium sound system (e.g., Harman Kardon on higher trims).
Driver Assistance
Available Driver Assistance Features:
Blind-Spot Detection (BSD), Rear Cross-Traffic Alert (RCTA), Lane Change Assist (LCA), Forward Collision Warning (FCW), Lane Departure Warning System (LDWS).
Parking Assist:
Available front and rear parking sensors, rearview camera.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB port for device charging and media playback, available smartphone integration (e.g., Siri Eyes Free).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first. Use synthetic oil.
Air Filter Replacement Interval:
Inspect every 7,500 miles (12,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal driving conditions.
Cabin Air Filter Replacement Interval:
Inspect every 7,500 miles (12,000 km), replace as needed. Replace every 15,000 miles (24,000 km) under normal driving conditions.
Spark Plug Replacement Interval:
75,000 miles (120,000 km) for Iridium spark plugs.
Coolant Flush Interval:
First flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Engine Oil Type And Viscosity:
SAE 0W-30, API SN/SN PLUS or ILSAC GF-5 certified synthetic engine oil.
Engine Oil Capacity:
Approximately 5.0 U.S. quarts (4.7 Liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Korean Industry Standard (KIS) specification or equivalent, long-life antifreeze/coolant (typically a P-HOAT or OAT type, refer to manual for exact color/spec).
Known Issues
Potential Engine Issues:
Some reports of oil consumption in early T-GDI engines. Turbocharger longevity can be dependent on maintenance. Potential for carbon buildup in direct injection engines requires periodic cleaning.
Potential Transmission Issues:
While generally robust, ensuring regular fluid changes is critical. Some drivers report slight hesitation from the transmission in certain driving conditions.
Potential Electrical Issues:
Infrequent reports of minor electrical gremlins; thorough diagnostic procedures outlined in the manual are essential.
📚 Vehicle History
Brand Heritage
Kia Founding Year:
1944
Kia Automotive Start:
1960s
Model Evolution
Sportage Introduction Year:
1993
Third Generation Launch:
2010
Fourth Generation Launch:
2015 (for the 2016 model year)
Ql Generation Design:
Introduced a completely new design language, more sophisticated interior, and updated powertrain options, including the 2.0L T-GDI engine for select markets.
Production
Assembly Location:
Gwangmyeong, South Korea (Main Plant); also produced in other Kia facilities globally.
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
IIHS Top Safety Pick designation for models with optional front crash prevention and specific headlights.
Kbb Cost To Own Award:
Kia Sportage has historically received positive ratings from KBB for cost to own in its segment.
Ratings
Jdpower Dependability Ranking:
Kia brand typically ranks well in J.D. Power dependability studies, reflecting overall vehicle reliability.
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