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Kia Sportage 2.7L 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.7L V6 Codes Chassis Code: JE Engine Code Prefix: G6BA 👋 Introduction Market Position Segment: Compact SUV / Crossover...
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Kia Sportage 2.7L 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine:
2.7L V6
Codes
Chassis Code:
JE
Engine Code Prefix:
G6BA
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Budget-conscious SUV buyers seeking utility, practicality, and a capable powertrain.
Competitive Analysis
Key Competitors 2006:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester
Key Features
Powertrain Highlight:
2.7L V6 engine offering a good balance of power and smoothness for its class.
Design Philosophy:
Rugged yet functional design, characteristic of many Korean automakers of the era.
Value Proposition:
Offered a compelling package of features and capability at a competitive price point.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Kia Sportage 2.7L V6
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Mechanical and Electrical Systems, including Engine Control Module (ECM), Fuel Delivery, Ignition, Cooling, Lubrication, Emissions Control
Transmission:
Automatic Transmission (4-speed), including Hydraulic Controls, Torque Converter, Transmission Control Module (TCM), Gear Ratios, and Fluid Service
Drivetrain:
Front Wheel Drive (FWD) and All Wheel Drive (AWD) Systems, including CV Axles, Differential, Transfer Case (if applicable for AWD), and Driveshafts
Suspension:
Front Independent Suspension (MacPherson Strut), Rear Multi-link Suspension, Shock Absorbers, Springs, Bushings, and Alignment Specifications
Brakes:
Front Ventilated Disc Brakes, Rear Disc Brakes, Anti-lock Braking System (ABS) Components and Diagnostics, Parking Brake System
Steering:
Power Rack and Pinion Steering System, Steering Column, Power Steering Pump, Fluid Requirements, and Troubleshooting
Electrical:
Complete Electrical Schematics, Lighting Systems, Power Distribution, Fuses and Relays, Battery, Charging System, Starter, Horn, Wiper/Washer System, Power Accessories
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant, Compressor, Condenser, Evaporator, Blower Motor, and Controls
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seals, Interior Trim, Exterior Trim, and Paint Information
Chassis:
Frame Structure, Underbody Components, Fuel Tank, Exhaust System
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil and Filter Changes, Fluid Level Checks and Replenishment, Spark Plug Replacement, Air Filter Replacement, Coolant Flush, Brake Fluid Flush
Diagnostics:
Troubleshooting Guides based on Symptoms, Diagnostic Trouble Codes (DTCs) Interpretation, Wiring Diagram Analysis, Component Testing Procedures
Repair:
Engine Overhaul and Rebuild, Transmission Repair and Overhaul, Brake System Overhaul, Suspension Component Replacement, Electrical Component Repair, HVAC System Repair, Body Panel Repair
Installation:
Component Removal and Installation procedures for all major systems
Specifications:
Torque Specifications for all Fasteners, Alignment Specifications, Diagnostic Data Values, Electrical Resistance Values
Technical Depth
Depth:
Comprehensive Factory-Level Repair and Maintenance Information, suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Detailed step-by-step instructions with accompanying diagrams, illustrations, and photos for all procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely Searchable Text within PDF
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Kia V6 Alpha Engine
Configuration:
60-degree V6, SOHC (Single Overhead Camshaft)
Displacement:
2656 cc (2.7 Liters)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.0:1
Valve Train:
24 Valves (4 per cylinder)
Performance
Horsepower:
173 hp @ 6000 rpm
Torque:
174 lb-ft @ 4500 rpm
Fuel System
Induction:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane (Recommended)
Cooling
Coolant Type:
Ethylene Glycol based coolant (e.g., Hyundai/Kia Long Life Coolant - Pink)
Coolant Capacity:
Approx. 7.0 Liters (7.4 US qts)
Lubrication
Oil Type:
API SJ/SL or higher, SAE 5W-30
Oil Capacity:
Approx. 4.5 Liters (4.8 US qts) with filter change
Oil Filter Part Number Example:
Kia/Hyundai 26300-35056 (Verify with VIN)
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (4WD Automatic Transmission)
Model Designation:
Hyundai/Kia A4CF1
Optional
Manual Transmission:
N/A for 2.7L V6 models in this year
Features
Drive Modes:
Electronically Controlled Automatic with Overdrive
Fluid Type:
Kia Genuine ATF SP-III (or equivalent approved specification)
Fluid Capacity Approx:
7.5 Liters (7.9 US qts) (total fill, check level procedure)
📐 Dimensions
Exterior
Length:
4345 mm (171.1 inches)
Width:
1795 mm (70.7 inches)
Height:
1690 mm (66.5 inches)
Wheelbase:
2630 mm (103.5 inches)
Ground Clearance:
Approx. 200 mm (7.9 inches)
Weights
Curb Weight Approx:
1580 - 1650 kg (3483 - 3638 lbs) (depending on FWD/AWD and trim)
Cargo
Cargo Volume Seats Up Approx:
667 Liters (23.5 cu ft)
Cargo Volume Seats Down Approx:
1884 Liters (66.5 cu ft) (with rear seats folded)
Towing
Towing Capacity Unbraked:
750 kg (1650 lbs)
Towing Capacity Braked:
1500 kg (3300 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2006:
4 Stars
NHTSA Frontal Passenger 2006:
4 Stars
NHTSA Side Driver 2006:
5 Stars
NHTSA Side Passenger 2006:
5 Stars
IIHS Frontal Offset 2006:
Good
Active Features
ABS:
Standard (4-wheel disc ABS)
Traction Control:
Available on some trims
Passive Features
Airbags Standard:
Front Driver and Passenger Airbags
Airbags Optional:
Available Front Side-Impact Airbags on some trims
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM CD Player, with optional premium audio and subwoofer on higher trims.
Navigation:
Optional factory-installed navigation system available on select models.
Driver Assistance
Cruise Control:
Standard
Rear Parking Sensors:
Available as an option or part of a package.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack available on some models.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Normal Service:
Every 7,500 miles or 12 months, whichever comes first (using synthetic blend or full synthetic oil)
Oil Change Interval Severe Service:
Every 3,750 miles or 6 months (e.g., frequent short trips, dusty conditions, towing).
Service Intervals Filters
Engine Air Filter Replacement:
Inspect every 7,500 miles, replace as needed or every 15,000 miles.
Cabin Air Filter Replacement:
Inspect every 7,500 miles, replace every 15,000 miles or annually.
Service Intervals Fluids
Transmission Fluid Change:
Inspect every 30,000 miles, replace every 60,000 miles (or as per severe service schedule).
Coolant Flush Replacement:
Flush and replace coolant every 30,000 miles or 24 months. Long-life coolant may extend this interval, refer to manual.
Brake Fluid Replacement:
Replace brake fluid every 24 months or 30,000 miles, regardless of mileage.
Service Intervals Spark Plugs
Spark Plug Replacement 2.7L V6:
Replace spark plugs every 60,000 miles. Recommended: Iridium-tipped spark plugs (e.g., NGK IFR5A11).
Fluid Specifications
Power Steering Fluid:
Dexron III ATF or equivalent (refer to manual for exact specification)
Known Issues
Engine Mounts:
Premature wear or failure of engine mounts can lead to increased vibration.
Cv Joints:
Front CV joint boots can tear, leading to joint failure if not addressed.
Window Regulators:
Power window regulators can fail over time.
Evaporative Emissions Control System:
Issues with the EVAP system, such as a faulty purge valve or charcoal canister, can trigger check engine lights.
Tire Specifications
Standard Tire Size:
235/60R16 (Base models), 235/55R18 (Optional/Higher Trims)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Recommended Tire Pressure:
30-32 PSI (refer to door jamb sticker for specific values)
📚 Vehicle History
Brand Heritage
Kia History:
Founded in 1944, Kia started as a manufacturer of steel tubing and bicycle parts. It entered the automotive industry in the 1960s, initially producing trucks and later cars through licensing agreements before developing its own models.
Model Evolution
Sportage Generation 1 Je:
The first-generation Sportage (JE) was launched in 1993 as a compact SUV based on Kia's Bongo light truck platform. The 2006 model represents the latter part of this generation's lifecycle, with styling updates and improved powertrains.
Sportage Generation 2 Km:
The second-generation Sportage (KM) was introduced for the 2005 model year globally, and this manual covers the later phase of the first generation that was still in production in some markets or the transition to the second generation in others, depending on region. The 2006 2.7L V6 is a key offering of this generation's platform.
Production
Manufacturing Locations:
South Korea (Kia's primary manufacturing base), with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2006 Sportage received a 'Good' rating in IIHS frontal offset crash tests, indicating strong structural integrity for its time, contributing to its favorable safety ratings.
Ratings
Consumer Reports Reliability 2006:
Consumer Reports reliability ratings for the 2006 Sportage were typically average to below average, a common characteristic for many vehicles from less established brands at the time. This manual is crucial for maintaining and repairing potential issues.
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