Kia Sportage 2.7L 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine Variant: 2.7L V6 Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Engine Variant:

2.7L V6

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance

Competitive Analysis

Key Competitors 2006:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra

Key Features

Manual Value Proposition:

Enables comprehensive self-repair and in-depth understanding of the vehicle's systems.

Vehicle Appeal:

Affordable and capable compact SUV offering practicality and decent off-road ability.

📋 Manual Details

Coverage Areas

Languages:

English

Manual Type:

Comprehensive Service and Repair Manual

Page Count

Estimated Page Count:

1500+

Format

Digital Format:

Searchable Text:

Printable:

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Repair, Overhaul, and Diagnostics

Fuel System:

Fuel Injection, Fuel Pump, Injectors, Fuel Filter Replacement

Ignition System:

Spark Plugs, Ignition Coils, Crankshaft Position Sensor

Cooling System:

Radiator, Water Pump, Thermostat, Coolant Flush

Exhaust System:

Catalytic Converter, Muffler, Exhaust Manifold Repair

Transmission:

Automatic Transmission (4-Speed), Fluid Change, Repair Procedures

Drivetrain:

Front Wheel Drive (FWD) / All Wheel Drive (AWD) Systems, CV Axles

Suspension:

Front Struts, Rear Shocks, Control Arms, Bushings, Alignment

Steering:

Power Steering Pump, Steering Rack, Tie Rod Ends

Brakes:

Front/Rear Disc Brakes, ABS System, Brake Fluid Flush

Electrical System:

Battery, Alternator, Starter Motor, Fuses, Relays

Lighting System:

Headlights, Taillights, Interior Lights, Bulb Replacement

HVAC:

Air Conditioning, Heater Core, Blower Motor, Cabin Air Filter

Body And Frame:

Body Panel Repair, Door Mechanisms, Glass Replacement

Interior Trim:

Dashboard Components, Seat Removal, Carpet Replacement

Diagnostics:

OBD-II Codes, Diagnostic Procedures, Troubleshooting Guides

Procedures Included

Routine Maintenance:

Oil Change, Filter Replacement, Tire Rotation, Brake Inspection

Component Replacement:

Alternator, Starter, Water Pump, Brake Pads/Rotors, Shocks/Struts

Engine Rebuild:

Complete Engine Overhaul, Piston/Ring Replacement, Cylinder Head Service

Transmission Overhaul:

Internal Transmission Repair, Valve Body Service, Seal Replacement

Electrical Diagnostics:

Wiring Diagrams, Component Testing, Fault Finding

Suspension Repair:

Ball Joint Replacement, Control Arm Bushing Replacement, Strut Assembly Replacement

Brake System Repair:

Caliper Overhaul, Master Cylinder Replacement, ABS Sensor Replacement

Troubleshooting:

Step-by-step guides for common and uncommon issues

Technical Depth

Depth:

Expert-level diagnostic and repair information

Detail Level:

Includes torque specifications, clearances, and alignment data

📊 Manual Specifications

File Format

File Type:

Digital Document (PDF)

Print Quality

Image Resolution:

High Resolution for Clear Diagrams and Illustrations

Binding Type

Physical Format Description:

N/A (Digital Format)

Paper Type

Physical Format Description:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

60-degree V6, SOHC

Displacement:

2656 cc (2.7 Liters)

Bore X Stroke:

86.7 mm x 75.0 mm

Compression Ratio:

9.4:1

Valvetrain:

SOHC, 4 valves per cylinder (24 total)

Performance

Horsepower:

175 hp @ 6000 rpm

Torque:

22.0 kg-m (159 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel Tank Capacity:

65 Liters (17.2 Gallons)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Optional

Transmission Type:

5-Speed Manual (available on some trims/markets)

Features

AWD System:

Electronically controlled All-Wheel Drive (AWD) with torque-sensing center differential

Fluid Type

Automatic Transmission Fluid:

ATF SP-III (Genuine Kia or equivalent)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 7.5 Liters (dry fill), 3.0 Liters (drain and fill)

📐 Dimensions

Exterior

Length:

4345 mm (171.1 in)

Width:

1795 mm (70.7 in)

Height:

1700 mm (66.9 in)

Wheelbase:

2630 mm (103.5 in)

Ground Clearance:

205 mm (8.1 in)

Weights

Curb Weight:

Approx. 1600-1750 kg (3527-3858 lbs) depending on configuration

Cargo

Cargo Volume Seats Up:

Approx. 667 Liters (23.5 cu ft)

Cargo Volume Seats Down:

Approx. 1880 Liters (66.4 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

4 Stars (Driver and Passenger)

NHTSA Side Impact Rating:

4 Stars (Front and Rear Passengers)

IIHS Side Impact Rating:

Acceptable

Active Features

Standard Anti-lock Braking System

Traction Control:

Electronic Traction Control System (available)

Passive Features

Airbags:

Dual Front Airbags, Front Side-Impact Airbags, Side Curtain Airbags (available)

Seatbelts:

3-Point Seatbelts with Pretensioners

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4 or 6 speakers. Optional Infinity premium audio available.

Navigation:

Optional factory-installed GPS Navigation system.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack on some models.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 7,500 miles (12,000 km) or 6 months

Engine Air Filter:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter:

Every 15,000 miles (24,000 km) or 12 months

Spark Plugs:

Every 60,000 miles (96,000 km) (Long-life Iridium)

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 48 months

Fluid Specifications

Engine Oil:

API SM / ILSAC GF-4 SAE 5W-20 (or SAE 5W-30 if temperatures consistently below -20°C)

Coolant:

Kia Genuine Long Life Antifreeze (Blue) or equivalent (50/50 mix with distilled water)

Brake Fluid:

DOT 3

Power Steering Fluid:

Dexron III ATF or equivalent

Known Issues

Engine Mounts:

Premature wear and failure of engine mounts leading to vibration.

Cv Joints:

Front CV joint boots can tear, leading to joint failure.

Rear Wheel Bearings:

Some models may experience premature rear wheel bearing failure.

Climate Control Actuators:

Blend door actuator failure causing improper HVAC temperature control.

📚 Vehicle History

Brand Heritage

Kia Founding:

Established in 1944 as a manufacturer of bicycle parts and steel tubing.

Model Evolution

Sportage First Generation:

Introduced in 1993 as one of the first compact SUVs built on a car-based platform (monocoque chassis).

Second Generation Start:

The 2006 model represents the second generation of the Sportage, which debuted globally in 2004.

Platform Sharing:

Second-generation Sportage shares its platform (Hyundai Elantra-based) with the first-generation Hyundai Tucson.

Production

Manufacturing Locations:

Primarily South Korea, also assembled in Malaysia and Russia during this generation.

🏆 Awards & Recognition

Recognitions

Previous Generation Accolades:

First-generation Sportage received positive remarks for its affordability and utility.

Ratings

Consumer Reports Reliability:

Varied reliability scores, but the 2.7L V6 generally considered more robust than the 2.0L 4-cylinder for this generation.