KIA SPORTAGE 2.0L 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2008 Engine: 2.0L Codes Product Name: KIA SPORTAGE 2.0L 2008 Full Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Engine:

Codes

Product Name:

KIA SPORTAGE 2.0L 2008 Full Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Value-conscious SUV buyers seeking practicality and affordability.

Competitive Analysis

Key Competitors 2008:

Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Hyundai Tucson.

Key Features

Value Proposition:

Offers a strong balance of SUV utility, car-like comfort, and competitive pricing.

Engine Options Mention:

Focus on the reliable 2.0L engine, known for its durability.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

Digital (likely PDF, but not explicitly stated in product info)

Page Count

Page Count:

Estimated 1500-2500+ pages (typical for comprehensive factory service manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system.

Engine Fuel System:

Fuel pump, injectors, pressure regulator, lines, evaporative emission control (EVAP).

Engine Cooling System:

Radiator, water pump, thermostat, hoses, fan assembly.

Engine Lubrication System:

Oil pump, oil pan, oil filter, lubrication passages, oil pressure diagnostics.

Engine Ignition System:

Spark plugs, coils, wiring, ignition timing diagnostics.

Engine Emission Control:

Catalytic converter, oxygen sensors, EGR system, PCV system.

Transmission Automatic:

Internal components, valve body, torque converter, shift solenoids, fluid changes, diagnostics.

Transmission Manual:

Clutch, gearbox, shift linkage, fluid changes, diagnostics.

Drivetrain:

Front and rear drive shafts, CV joints, differentials, transfer case (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings.

Steering System:

Power steering pump, rack and pinion, steering column, tie rods, alignment specifications.

Brake System:

Front and rear brakes (discs/drums), calipers, pads, rotors, lines, master cylinder, ABS system, parking brake.

Electrical System Lighting:

Headlights, taillights, interior lights, fog lights, bulb specifications.

Electrical System Charging:

Alternator, battery, starter motor, wiring diagrams.

Electrical System Starting:

Starter motor, ignition switch, battery diagnostics.

Body Interior:

Door panels, dashboard, seats, carpeting, trim components, removal and installation.

Body Exterior:

Bumpers, fenders, hood, doors, tailgate, glass, mirrors, body panel alignment.

HVAC System:

Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate controls.

Chassis Controls:

Tire pressure monitoring system (TPMS), stability control (ESC), traction control (TCS) diagnostics.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and flushes, spark plug replacement intervals.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit analysis.

Repair Procedures:

Step-by-step instructions for component replacement, assembly, and disassembly.

Diagnostic Testing:

Procedures for testing sensors, actuators, modules, and electrical components.

Wiring Diagrams:

Complete electrical schematics for all vehicle systems, including pinouts and connectors.

Torque Specifications:

Precise torque values for all critical fasteners.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair.

📊 Manual Specifications

File Format

File Format:

PDF (assumed, common for digital manuals)

Searchable Text:

Likely searchable PDF content (if OCR processed)

Print Quality

Print Quality:

High-resolution, suitable for professional printing (if PDF)

Binding Type

Binding Type:

N/A (for digital format)

Paper Type

Paper Type:

N/A (for digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4GC (Beta II or similar designation)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1975 cc (2.0 Liters)

Bore X Stroke:

82.0 mm x 93.5 mm (typical for this engine family)

Compression Ratio:

9.5:1 to 10.0:1 (typical)

Performance

Horsepower:

Approximately 139-142 hp @ 6000 rpm (Varies slightly by market/emission standards)

Torque:

Approximately 136-139 lb-ft @ 4500 rpm (Varies slightly by market/emission standards)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Cooling System

Coolant Capacity:

Approximately 6.7 Liters (14.2 US Pints)

Lubrication System

Oil Capacity With Filter:

Approximately 4.5 Liters (4.8 US Quarts)

Ignition System

Spark Plug Type:

NGK BKR5EGP or equivalent (check manual for exact part number)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

4-Speed Automatic with Overdrive

Features

Automatic Transmission Model:

Likely a variation of the F4A4x series

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent (check manual for exact specification)

📐 Dimensions

Exterior

Length:

Approximately 4345 mm (171.1 in)

Width:

Approximately 1795 mm (70.7 in)

Height:

Approximately 1670 mm (65.7 in)

Wheelbase:

Approximately 2630 mm (103.5 in)

Weights

Curb Weight:

Approximately 1500-1600 kg (3300-3520 lbs)

Gross Vehicle Weight Rating:

TBD (refer to vehicle placard)

Cargo

Cargo Volume Behind Rear Seats:

Approximately 330-370 Liters (11.6-13.0 cu ft)

Cargo Volume With Rear Seats Folded:

Approximately 800-1000 Liters (28.3-35.3 cu ft)

Wheels Tires

Wheel Size:

16-inch or 17-inch alloy or steel wheels

Tire Size Standard:

215/65R16 or 235/60R17 (check specific trim)

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4 Stars (for 2008 model year)

IIHS Front Crash Rating:

Good (for 2008 model year)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional Traction Control System (TCS)

Electronic Stability Control:

Optional Electronic Stability Control (ESC)

Passive Features

Airbags Front:

Standard Dual Front Occupant Airbags

Airbags Side:

Optional Front Side-Impact Airbags

Airbags Curtain:

Optional Side-Curtain Airbags

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player with auxiliary input, optional satellite radio.

Speaker Count:

Typically 6 speakers.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Usb Port:

Not typically standard, may be an aftermarket addition or available on higher trims.

Climate Control

Climate Control Type:

Manual or Automatic Climate Control (depending on trim).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (severe service) / Every 7,500 miles or 12 months (normal service) - consult manual for exact recommendation.

Engine Air Filter Replacement:

Every 30,000 miles or 24 months.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 60,000 miles (if iridium/platinum) - check manual for specific type.

Coolant Flush:

Every 50,000 miles or 4 years (first interval), then every 30,000 miles or 2 years thereafter.

Transmission Fluid Change Automatic:

Every 60,000 miles (normal service), 30,000 miles (severe service).

Timing Belt Replacement:

This model uses a timing CHAIN, not a belt, so no replacement is needed unless mechanical failure occurs.

Fluid Specifications

Engine Oil Type:

API SN, ILSAC GF-5, SAE 5W-20 or 5W-30 (check manual for specific viscosity based on climate)

Power Steering Fluid:

Hyundai/Kia Power Steering Fluid or Dexron III ATF.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Problems:

Minor oil leaks from valve cover gasket, occasional ABS sensor failures, potential for early wear on suspension bushings due to typical SUV usage, some reports of starter motor issues.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Model Evolution

Generation:

Second Generation (2004-2009)

Platform:

Shared platform with Hyundai Tucson.

Production

Production Location:

South Korea (primarily)

Production Years Model:

2004-2009

🏆 Awards & Recognition

Recognitions

Safety Awards Mention:

Often received good safety ratings from NHTSA and IIHS for its segment at the time.