Original Target Audience:
Budget-conscious consumers seeking an affordable, capable SUV with either 2WD or 4WD options.
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Ford EcoSport (early models), Nissan Xterra.
Body Styles:
3-door and 5-door variants.
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD.
Suspension Type:
Body-on-frame construction with independent front suspension and solid rear axle (common for its era).
General Coverage:
Comprehensive repair and service procedures for the 1999 Kia Sportage.
Engine Coverage:
2.0L FE DOHC, 2.0L FE SOHC, 2.5L MV DOHC.
Transmission Coverage:
4-speed automatic, 5-speed manual.
Chassis Coverage:
Suspension, steering, brakes, drivetrain, 4WD system.
Electrical Coverage:
Wiring diagrams, lighting, accessories, starter, alternator, battery.
Body Coverage:
Body panels, doors, windows, interior trim, HVAC system.
Troubleshooting Coverage:
Diagnostic procedures and common issue resolutions.
Estimated Pages:
~1500-2000
Type:
Factory Service Manual (FSM) / Repair Manual
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions, engine control module (ECM).
Transmission Systems:
Manual and automatic transmission overhaul, operation, diagnosis, and repair.
Drivetrain Systems:
Front and rear differentials, drive shafts, CV joints, 4WD system operation and repair.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system.
Brake Systems:
Front and rear brakes (discs/drums), ABS system components and diagnosis.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking.
Climate Control:
HVAC system diagnosis and repair, air conditioning.
Body And Trim:
Exterior body panels, interior trim, glass, seals, door mechanisms.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks.
Diagnostics:
Fault finding charts, symptom-based troubleshooting, DTC code explanations.
Repair:
Step-by-step repair instructions for all major components.
Rebuilding:
Engine and transmission overhaul procedures, detailed component reassembly.
Disassembly Reassembly:
Detailed instructions for removing and installing components.
Wiring Diagrams:
Complete electrical schematics for all systems.
Depth:
Designed for professional technicians, offering detailed diagnostics, component specifications, and repair procedures. Suitable for advanced DIY mechanics as well.
Engine 1 2.0L Fe DOHc:
DOHC inline-4, 16-valve
Engine 1 Displacement Cc:
1998
Engine 1 Bore Stroke Mm:
82.0 x 93.0
Engine 1 Compression Ratio:
9.4:1
Engine 1 Horsepower Hp:
122-126
Engine 1 Torque Lb Ft:
129-130
Engine 2 Description:
DOHC V6, 24-valve
Engine 2 Displacement Cc:
2493
Engine 2 Horsepower Hp:
152
Engine 2 Torque Lb Ft:
158
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
ECM:
Kia Electronic Control Unit (ECU)
NHTSA Front Driver:
Not extensively tested by NHTSA for this era.
NHTSA Front Passenger:
Not extensively tested by NHTSA for this era.
ABS:
Anti-lock Braking System (ABS) available on some trims.
Airbags:
Driver and passenger front airbags.
Seatbelts:
3-point seatbelts with pre-tensioners.
Chassis Design:
Body-on-frame construction provides robustness but may compromise impact absorption compared to unibody designs.
Audio System:
Factory AM/FM/Cassette/CD player, optional upgraded systems.
Speakers:
Typically 4 or 6 speaker configurations.
Cruise Control:
Available on higher trims.
Power Accessories:
Power windows, power door locks, and power mirrors were optional or standard on higher trims.
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first.
Service Intervals Filters
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Coolant Replacement:
Every 30,000 miles or 24 months.
Service Intervals Spark Plugs
Spark Plug Replacement DOHc:
Every 60,000 miles (refer to manual for specific type).
Engine Oil Type:
API SJ, ILSAC GF-2, SAE 10W-30 or 5W-30 (depending on climate, refer to manual).
Engine Oil Capacity Qt:
4.2 (with filter)
Common Problem 1 Timing Belt:
The 2.0L SOHC engine uses a timing belt that requires replacement at recommended intervals (e.g., 60,000 miles) to prevent catastrophic engine damage. The DOHC engines also use a belt.
Common Problem 2 Rear Main Seal:
Leaks from the rear main crankshaft seal can occur, particularly on higher mileage vehicles.
Common Problem 3 Suspension Bushings:
Wear in suspension bushings (control arm, sway bar) can lead to noise and poor handling.
Common Problem 4 4Wd Actuator:
Issues with the front hub locking mechanisms or 4WD actuator can arise, affecting engagement.
Common Problem 5 Exhaust Manifold:
Cracks in the exhaust manifold, especially on the 2.0L engines, can cause exhaust leaks and ticking noises.
Kia History:
Kia Motors Corporation, established in 1944, initially produced metal tubing and bicycle parts, later moving into motorcycles and trucks before entering the passenger car market and SUVs.
Sportage Generation 1 Kj:
The first generation Sportage (KJ) was introduced in 1993 and continued production through 2006, with significant updates in 1999. This manual covers the post-facelift 1999 models.
Manufacturing Locations:
South Korea, Malaysia, Ecuador, Philippines.